Modular console frame structure and console
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Solution Overview
Problem
Traditional consoles are expensive, time-consuming to customize, and lack flexibility in accommodating changing user needs and unique room configurations, particularly in supporting heavy equipment and variable load distributions.
Innovation Solution
A modular console frame structure comprising adjustable frame modules with pivot connections and support members, allowing for customizable angles and positions of work surfaces and equipment, along with interchangeable end panel assemblies and slat wall systems for adaptable configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If custom manufactured consoles are used to meet unique customer requirements, then the console can be customized to fit specific work station size, equipment placement, and human engineering needs, but the design and construction becomes expensive and time consuming
Solution Approach 1:
The console is divided into modular components including frame modules, top modules, and end panel assemblies that can be independently selected and assembled. Each frame module contains standardized connection interfaces allowing rapid assembly without custom manufacturing for each configuration.
Solution Approach 2:
The frame modules are designed with universal connection features that can accommodate various equipment types, sizes, and configurations through standardized mounting locations. The same basic frame module can serve multiple functions by changing accessories and panel configurations rather than requiring custom designs.
2Ease of manufacture
If standard sized and shaped console systems are used, then manufacturing becomes simpler and more cost effective, but the systems are not easily customizable to fit specific room layouts or equipment configurations
Solution Approach 1:
The console system is segmented into standardized frame modules that can be manufactured using uniform processes, then assembled in various configurations. This maintains manufacturing simplicity while enabling customization through different assembly arrangements of the same standardized components.
Solution Approach 2:
The frame modules incorporate adjustable and reconfigurable features such as movable panels, adjustable shelving, and flexible connection points that allow the standardized modules to adapt to different room layouts and equipment configurations after manufacturing.
3Strength
If conventional console structures are used to support heavy equipment, then structural support is provided at fixed locations, but the console cannot be easily customized to provide additional support in variable locations according to load distribution
Solution Approach 1:
The support structure is divided into discrete frame modules with standardized reinforcement locations. Additional support can be added by inserting intermediate frames or bracing elements at specific modular intervals, allowing flexible load distribution without redesigning the entire structure.
Solution Approach 2:
The frame modules incorporate localized reinforcement features at standardized positions where heavy equipment may be mounted. These reinforcement points can be selectively activated based on the specific load requirements of each installation without affecting the entire console structure.
Data Source
AI summary
According to an aspect, there is provided a frame module for a console. The frame module comprises first and second spaced apart leg frames and respective upper and lower elongated frame sections extending between and interconnecting the first and second leg frames. The frame module may also comprise an intermediate frame section that is horizontally adjustable along the length of the upper and lower frame sections. Two or more frame modules may be connected to form a console frame structure. The console frame structure may comprise at least one pivot connection between the second leg frame of the first frame module and the first leg frame of the second frame module. For each pivot connection, the console frame structure may also include at least one support member pivotably connected to the first and second frame modules by the pivot connection.