Modular Converter Module With Dual DC Link Terminals

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Solution Overview

Problem

Existing photovoltaic system converters lack flexibility and scalability in connecting multiple modules for efficient power conversion and stabilization, leading to limitations in handling varying electrical power demands and voltage fluctuations.

Innovation Solution

A converter module design with dual DC link circuit terminals and integrated capacitance, allowing for flexible and modular connection of multiple identical modules in a chain configuration, enabling efficient power conversion and stabilization through a shared DC link circuit, with adaptable capacitance and power handling capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple converter modules are connected in a distributed DC link circuit configuration, then the system achieves improved flexibility and scalability for handling varying electrical power demands, but the device complexity increases due to the need for multiple modules and their interconnections

Engineering Contradiction:
Improveflexibility and scalabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The inverter system is divided into multiple identical converter modules, each capable of independent operation. Each module contains its own converter circuit, housing, and DC link circuit terminals, allowing the system to be segmented into modular units that can be independently configured and scaled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

All converter modules are designed with identical structures and functionalities, featuring universal DC link circuit terminals that can connect to any other module of the same type. This universality allows any module to serve multiple roles in the chain configuration, simplifying the system architecture despite the increased number of components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If converter modules are connected in series to form a chain configuration, then the system achieves improved scalability and modular expansion capabilities, but the difficulty of detecting and measuring system-wide electrical parameters increases

Engineering Contradiction:
Improvescalability and modular expansionVSAvoidsystem-wide electrical parameters
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The chain configuration segments the electrical measurement tasks into individual module-level measurements. Each module independently measures its own electrical parameters at its terminals, avoiding the complexity of system-wide measurements while maintaining scalability through simple modular additions.

Inventive Principle:
Principle #1Segmentation

3Reliability

If integrated capacitance is included in each converter module, then the system achieves improved voltage stabilization capability for the DC link circuit, but the manufacturing complexity increases due to integration requirements

Engineering Contradiction:
Improvevoltage stabilization capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The capacitance is merged with the converter circuit and housed together in the same module enclosure. This integration combines the voltage stabilization function with the power conversion function in a single manufacturable unit, where the capacitance serves the DC link circuit of its host module while being physically integrated with the converter components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a flexible and scalable inverter system capable of handling varying electrical power demands and voltage fluctuations, enhancing the efficiency and cost-effectiveness of photovoltaic system operations by allowing modular expansion and configuration.

Implementation Method 1

a capacitance (20) arranged in the housing and connected to the first DC link circuit terminal (18a) and to the converter circuit and serving for stabilizing a DC voltage present at the first DC link circuit terminal (18a)

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10720775B2Converter module for converting electrical power and inverter for a photovoltaic system having at least two converter modules
Publication Date: 2020.07.21 SMA SOLAR TECH AG
  • US10720775B2 patent drawing
  • US10720775B2 patent drawing
  • US10720775B2 patent drawing

AI summary

A converter module for converting electrical power by means of a converter circuit having at least one power electronic semiconductor switch driven in a clocked manner is disclosed. The converter module includes a housing, a first DC link circuit terminal, and a capacitance arranged in the housing and connected to the first DC link circuit terminal and to the converter circuit and serving for stabilizing a DC voltage present at the first DC link circuit terminal. The converter module includes a second DC link circuit terminal, which is connected to the capacitance and to the first DC link circuit terminal, wherein the first and second DC link circuit terminals are designed for connection to DC link circuit terminals of further converter modules for converting electrical power. An inverter can be formed by at least two converter modules which are connected to one another via a respective one of their DC link circuit terminals.