Omnidirectional conveyor module
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Solution Overview
Problem
Existing transfer systems in warehouses and retail environments lack modularity, are large and permanent structures, and are not easily reconfigurable, limiting their ability to transport objects in multiple directions.
Innovation Solution
A conveyor module with rotating disks and motors that allow for omnidirectional movement of objects, featuring interlocking and connecting mechanisms for modular expansion, and a control unit for sorting and propulsion based on destination criteria.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If existing transfer systems are used, then objects can be transported, but the systems are large and permanent structures that lack modularity and are not easily reconfigurable
Solution Approach 1:
The conveyor system is divided into modular units, each consisting of a base, rotating disks, and driving mechanisms. These modules can be independently assembled, disassembled, and reconfigured to create different conveyor configurations, eliminating the need for large permanent structures while maintaining transportation functionality.
Solution Approach 2:
The system employs rotating disks that can change their rotational direction and speed dynamically to propel objects in various directions. This dynamic capability allows the same modular structure to adapt to different transportation requirements without requiring physical reconfiguration of the entire system.
2Adaptability or versatility
If existing transfer systems are used, then objects can be transported, but the systems are only capable of transferring objects in a single direction
Solution Approach 1:
Each rotating disk can independently change its rotational direction (clockwise or anti-clockwise) and speed, enabling the conveyor to propel objects in multiple directions (forward, backward, diagonal, rotational). This dynamic control allows the system to maintain simple modular operation while achieving complex omnidirectional transportation capabilities.
Solution Approach 2:
The same modular conveyor unit can perform multiple transportation functions by adjusting the rotation of its disks - moving objects linearly, diagonally, or rotationally. This multi-functionality eliminates the need for separate systems for different transportation directions, improving both versatility and operational simplicity.
3Adaptability or versatility
If modular conveyor modules are used, then reconfigurability is improved, but the complexity of interlocking and connecting mechanisms increases
Solution Approach 1:
The interlocking and electrical connecting functions are merged into a single integrated mechanism. The connecting pins simultaneously provide mechanical alignment and electrical contact between modules, while the locking units provide simplified mechanical connection. This merging reduces the number of separate components and simplifies the overall interlocking system while maintaining modularity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables flexible, modular, and efficient transportation of objects in various directions, enhancing sorting capabilities and system scalability.
Implementation Method 1
Each of the plurality of rotating disks comprises a top that is circular and a gripping surface positioned around the top. The gripping surface is configured to grip and propel one or more objects placed over the conveyor module in one or more directions based on rotation of the plurality of rotating disks.
Implementation Method 2
The plurality of motors are configured to rotate some of the plurality of rotating disks clockwise and other rotating disks anti-clockwise to propel the one or more objects in the one or more directions.
Data Source
AI summary
A conveyor module is disclosed. The conveyor module comprises a base and a plurality of rotating disks mounted on the bases. Each of the plurality of rotating disks comprise a top that is circular and a gripping surface positioned around the top. The gripping surface is configured to grip and propel one or more objects placed over the conveyor module in one or more directions based on rotation of the plurality of rotating disks.