Modular Coupler Assembly for Multi-Orientation Power Transfer
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Solution Overview
Problem
Existing modular systems lack efficient and flexible mechanisms for coupling and communicating between utility modules, particularly in terms of orientation, stability, and power transfer, which limits their versatility and functionality.
Innovation Solution
The development of couplers and coupling systems that allow for multiple sliding and rotating orientations, include channels and cleats for stable engagement, and facilitate power transfer between utility modules, using mechanisms such as latches, cams, and electrical interfaces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional coupling mechanisms are used in modular systems, then the structure is simple, but the versatility and flexibility of coupling orientations are limited
Solution Approach 1:
The coupler incorporates a rotatable component that can rotate between a first orientation and a second orientation, transforming a static coupling mechanism into a dynamic one. This allows the coupler to adapt to different coupling orientations (e.g., front-to-front, front-to-rear, side-to-side) while maintaining a relatively simple overall structure, thus resolving the contradiction between versatility and complexity.
2Reliability
If modular systems use basic engagement mechanisms, then the device complexity is low, but the stability and power transfer capability between modules are insufficient
Solution Approach 1:
The coupling mechanism merges multiple functions into a single integrated assembly: the rail provides structural support and alignment, the coupler enables multi-orientation engagement, and the latch mechanism secures the connection. This combination achieves high reliability for module engagement and power transfer without proportionally increasing complexity, as the components work together as a coordinated system rather than separate additions.
3Ease of operation
If detachable coupling is implemented for flexibility, then the ease of operation improves, but the reliability of the connection may be compromised
Solution Approach 1:
The latch mechanism is designed to automatically engage and lock when modules are brought together, performing the securing action preliminarily without requiring manual intervention. This preliminary automatic engagement ensures reliable connection establishment, while the detachable nature allows easy separation when needed, thus maintaining both ease of operation and connection reliability.
Data Source
AI summary
Various components for use within a modular system are provided. In various embodiments, the coupling systems provided herein facilitate coupling modular units, such as by providing multiple sliding directions or mechanisms to couple different units. Also provided are systems for communicating between modular units, such as by providing information and/or power between modular units.