Modular CPAP Humidifier Layout for Portable Overnight Use

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Solution Overview

Problem

Existing CPAP apparatuses with humidification functions are bulky and hinder portability, making them inconvenient for users who need to travel or stay away from home overnight.

Innovation Solution

A modular CPAP design comprising a body unit with an air-sending device and a base unit with a humidifier, allowing the apparatus to be used in a combined state for humidified air delivery at home and a separated state for portable use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a humidifier is integrated into the CPAP apparatus, then the humidification function is improved, but the size and weight of the apparatus increase, reducing portability

Engineering Contradiction:
Improvehumidification functionVSAvoidapparatus weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The CPAP apparatus is divided into two separate units: a body unit containing the air-sending device and a base unit containing the humidifier. This segmentation allows the humidifier to be included in the complete apparatus while enabling portability by using only the lighter body unit when traveling, thus resolving the contradiction between having a humidification function and maintaining portability.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a humidifier is integrated into the CPAP apparatus, then the humidification function is improved, but the size of the apparatus increases, reducing portability

Engineering Contradiction:
Improvehumidification functionVSAvoidapparatus size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The CPAP apparatus is divided into two separate units: a body unit containing the air-sending device and a base unit containing the humidifier. This segmentation allows the humidifier to be included in the complete apparatus while enabling portability by using only the lighter body unit when traveling, thus resolving the contradiction between having a humidification function and maintaining portability.

Inventive Principle:
Principle #1Segmentation

3Weight of moving object

If the CPAP apparatus is designed for portability, then the size and weight are reduced, but the humidification function is lost

Engineering Contradiction:
Improveapparatus weightVSAvoidhumidification function
Core Design Contradiction:
Weight of moving objectVSAdaptability or versatility

Solution Approach 1:

The system dynamically adapts its configuration based on usage scenario. The body unit can operate independently for portable use without humidification, or connect to the base unit when humidification is needed. This dynamic configurability allows the apparatus to maintain minimal weight for portability while preserving the option to access the humidification function when required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The body unit serves multiple functions: it can operate standalone as a portable CPAP device or connect to the base unit to provide both CPAP and humidification functions. This multi-functionality resolves the contradiction by allowing the same core component to adapt to different usage requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Volume of moving object

If the CPAP apparatus is designed for portability, then the size is reduced, but the humidification function is lost

Engineering Contradiction:
Improveapparatus sizeVSAvoidhumidification function
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The system dynamically adapts its configuration based on usage scenario. The body unit can operate independently for portable use without humidification, or connect to the base unit when humidification is needed. This dynamic configurability allows the apparatus to maintain minimal weight for portability while preserving the option to access the humidification function when required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The body unit serves multiple functions: it can operate standalone as a portable CPAP device or connect to the base unit to provide both CPAP and humidification functions. This multi-functionality resolves the contradiction by allowing the same core component to adapt to different usage requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high portability by allowing the apparatus to be used without the base unit while maintaining humidification capabilities, reducing bulk and enhancing convenience for travel.

Implementation Method 1

an air-sending device that discharges, via the first outlet, air that is introduced via the first inlet

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

a humidifier that humidifies air that is introduced via the second inlet

Methodology Applied
Scientific EffectHumidification: Evaporation

Data Source

PatentUS12623043B2CPAP apparatus
Publication Date: 2026.05.12 MURATA MFG CO LTD
  • US12623043B2 patent drawing
  • US12623043B2 patent drawing
  • US12623043B2 patent drawing

AI summary

According to the present disclosure, a CPAP apparatus that has a humidification function and that has high portability is provided. A CPAP apparatus includes a body unit and a base unit on and from which the body unit is mountable and removable. The body unit includes a first housing that has a first inlet and a first outlet, an air-sending device that discharges, via the first outlet, air that is introduced via the first inlet, and a first control unit that controls the air-sending device. The base unit includes a second housing that has a second inlet and a second outlet, a humidifier that humidifies air that is introduced via the second inlet, and a second control unit that controls the humidifier.