Modular Crypt Structure Using Segmented Frame and Inserts

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Solution Overview

Problem

The construction of crypt structures is expensive and time-consuming due to the need to pour concrete into forms, which can result in structural integrity issues and requires skilled labor and heavy equipment for installation.

Innovation Solution

A modular crypt structure comprising a frame, module inserts with walls defining chambers, and a closure panel, where the module inserts are positioned within the frame and secured with an anchor assembly, allowing for assembly on-site without the need for extensive concrete pouring, using materials like aluminum for the frame and marble or granite for aesthetic closure panels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If concrete is poured into forms to construct crypt structures, then structural integrity is achieved, but construction time and labor costs increase significantly

Engineering Contradiction:

Improvestructural integrityVSAvoidconstruction time

Core Design Contradiction:

StrengthVSLoss of time

Solution Approach 1:

The crypt structure is divided into modular components (walls, chambers, chambers) that can be pre-fabricated and assembled on-site. This segmentation allows parallel production of multiple modules, reducing overall construction time while maintaining structural integrity through standardized connection methods.

Inventive Principle:

Principle #1Segmentation

Solution Approach 2:

Crypt modules are pre-fabricated off-site with all structural elements in place before delivery to the installation location. This preliminary action eliminates time-consuming on-site concrete pouring and curing processes, significantly reducing construction time while ensuring consistent quality and structural integrity.

Inventive Principle:

Principle #10Preliminary action

2Strength

If concrete is poured into forms to construct crypt structures, then structural integrity is achieved, but labor costs and skilled labor requirements increase

Engineering Contradiction:

Improvestructural integrityVSAvoidlabor costs

Core Design Contradiction:

StrengthVSEase of manufacture

Solution Approach 1:

Inventive Principle:

Principle #1Segmentation

Solution Approach 2:

The design utilizes pre-fabricated modules that can be produced using less expensive manufacturing processes compared to traditional concrete pouring. These modules are designed for easy assembly and disassembly, reducing the need for highly skilled labor during installation while maintaining structural requirements.

Inventive Principle:

Principle #27Cheap short-living objects (Disposable)

3Strength

If precast concrete structures are used to construct crypts, then structural integrity is maintained, but transportation and installation expenses increase due to heavy weight

Engineering Contradiction:

Improvestructural integrityVSAvoidtransportation weight

Core Design Contradiction:

StrengthVSWeight of moving object

Solution Approach 1:

Inventive Principle:

Principle #1Segmentation

Solution Approach 2:

The patent explores alternative materials and construction methods that maintain structural integrity while reducing weight. This includes using lighter materials or design modifications that allow modules to be transported and installed with standard equipment rather than requiring heavy cranes and special installation equipment.

Inventive Principle:

Principle #35Parameter changes

4Strength

If traditional concrete forms are used to construct crypt structures, then structural integrity is achieved, but the process requires heavy equipment and special installation equipment

Engineering Contradiction:

Improvestructural integrityVSAvoidinstallation equipment

Core Design Contradiction:

StrengthVSDevice complexity

Solution Approach 1:

Inventive Principle:

Principle #1Segmentation

Solution Approach 2:

Inventive Principle:

Principle #35Parameter changes

Data Source

PatentUS10927560B2Modular crypt

Publication Date: 2021.02.23 MATTHEWS INTERNATIONAL CORP

AI summary

A modular crypt structure comprising a frame, a module insert defining a chamber and a closure panel and methods of constructing the same are disclosed. The chamber functions as a crypt module and is adapted to receive bodily remains or portions thereof. The chamber is closed by attaching a closure panel, such as a stone crypt front to the frame, thereby encapsulating bodily remains. The modular crypt structure may comprise a plurality of chambers, thereby providing a plurality of crypt modules, and the frame may comprise a plurality of horizontal bars and a plurality of vertical bars. A method of constructing a modular crypt structure comprises erecting a frame, providing at least one module insert, configuring the insert to define a chamber adapted to receive bodily remains, and closing the crypt module.