Modular Curtain Track With Loop Fasteners for Easier Maintenance

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Solution Overview

Problem

Current hospital privacy curtain systems are noisy, inefficient to maintain, cumbersome to handle, and aesthetically and functionally inadequate, with single continuous curtains requiring costly commercial laundering and custom installation leading to high costs and long lead times.

Innovation Solution

A modular track and curtain system with adaptable track sections and integrated loop fasteners allows for easy attachment and removal of curtains without dissembling the track, enabling customizable lengths and configurations, quieter operation, and reduced maintenance complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a single continuous lengthy curtain is used, then the curtain provides complete coverage and privacy, but it becomes heavy and cumbersome to handle, requiring costly commercial laundering and two maintenance workers for installation

Engineering Contradiction:
Improvecurtain lengthVSAvoidcurtain weight
Core Design Contradiction:
Length of moving objectVSWeight of moving object

Solution Approach 1:

The curtain is divided into multiple modular panels (e.g., 6-foot sections) that can be independently handled, installed, and laundered. Each panel has its own set of hooks and grommets, allowing partial replacement without moving the entire curtain length. This segmentation reduces the weight and handling difficulty of each individual panel while maintaining complete coverage when all panels are assembled together.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If a single continuous curtain is used, then complete coverage is achieved, but maintenance and laundering become inefficient and costly

Engineering Contradiction:
Improvecurtain lengthVSAvoidmaintenance efficiency
Core Design Contradiction:
Length of moving objectVSProductivity

Solution Approach 1:

The curtain system is segmented into modular panels that can be independently removed, laundered, and reinstalled. This allows maintenance workers to Launder only the soiled panels rather than the entire curtain length, significantly improving maintenance efficiency and reducing costs. The modular design enables quick replacement of individual panels without disturbing the rest of the curtain system.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If multiple hooks and rollers are used, then the curtain can be attached and moved along the track, but the number of moving parts increases the likelihood of breakage and disengagement

Engineering Contradiction:
Improvecurtain attachmentVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The hook and grommet connection is designed as an integrated system where the hook engages with the grommet in a single reliable motion. The modular panel design reduces the total number of connection points compared to a continuous curtain, thereby reducing the number of potential failure points. Each panel's hooks are positioned to distribute weight evenly, enhancing overall system reliability while maintaining ease of attachment and detachment.

Inventive Principle:
Principle #5Merging (Combining)

4Object-affected harmful factors

If the curtain is made heavy for complete coverage, then privacy is ensured, but it becomes difficult to handle and install

Engineering Contradiction:
Improveprivacy protectionVSAvoidhandling ease
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The heavy curtain is segmented into multiple lighter panels that maintain the same total coverage and privacy protection when assembled together. Each individual panel is light enough to be easily handled by one or two workers, yet the combined panels provide the same level of privacy as a single continuous heavy curtain. The modular design allows for flexible configuration to achieve complete coverage while maintaining ease of handling.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8408275B2Track and curtain system
Publication Date: 2013.04.02 ZAHNER DESIGN GROUP
  • US8408275B2 patent drawing
  • US8408275B2 patent drawing
  • US8408275B2 patent drawing

AI summary

A modular track system for hanging a curtain, the track system consisting of modules or sections with attachments and accessories designed to adjust to varying environments and specifications. Track shape and length are adjusted by specifying various combinations of the specialized components created as part of the system. Complementing the track system is a curtain with integrated loop fasteners which allows the curtain to be attached and removed without removing the track. The system further preferably includes a side support for use in attached the track to a fixed support in the environment, and a guiderail on the side of the track on one or more track sections, the track and curtain all being coordinated to form an efficient and improved curtain hanging system.