Modular Data Center Layout for Rapid Capacity Scaling

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Solution Overview

Problem

Data centers face challenges in rapidly scaling computing capacity, managing electrical power distribution, and mitigating fire risks due to the complexity and resource-intensiveness of traditional data center design and expansion processes.

Innovation Solution

A modular computing system comprising pre-fabricated data center modules, air handling modules, and electrical modules that can be easily deployed and scaled, featuring integrated cooling systems and fire suppression mechanisms, allowing for rapid setup and adaptation to changing computing needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional data center expansion methods are used to increase computing capacity, then computing capacity is improved, but deployment time and resource investment increase significantly

Engineering Contradiction:
Improvecomputing capacityVSAvoiddeployment time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The data center is divided into modular units that can be independently deployed and scaled. Each module contains complete functional elements (servers, networking, cooling, power distribution), allowing incremental expansion without requiring complete system redesign or lengthy installation processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Complete data center modules are pre-assembled and pre-tested in manufacturing facilities before deployment. This includes pre-installing and configuring servers, networking equipment, cooling systems, and electrical distribution infrastructure, so that upon delivery to the site, the modules require minimal assembly and can be rapidly operationalized.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If traditional data center expansion methods are used to increase computing capacity, then computing capacity is improved, but resource investment increases significantly

Engineering Contradiction:
Improvecomputing capacityVSAvoidresource investment
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The data center is divided into modular units that can be independently deployed and scaled. Each module contains complete functional elements (servers, networking, cooling, power distribution), allowing incremental expansion without requiring complete system redesign or lengthy installation processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular design enables easy reconfiguration, relocation, and repurposing of modules as business needs change. Modules that are no longer needed in one location can be moved to another facility or decommissioned, maximizing the utilization of existing infrastructure investments and reducing waste.

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If large scale data centers are used to meet computing needs, then computing capacity is improved, but fire spread risk increases

Engineering Contradiction:
Improvecomputing capacityVSAvoidfire spread risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The data center is divided into modular units that can be independently deployed and scaled. Each module contains complete functional elements (servers, networking, cooling, power distribution), allowing incremental expansion without requiring complete system redesign or lengthy installation processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Fire suppression and containment systems are integrated into each modular unit, creating isolated fire zones. If a fire occurs in one module, the modular design and integrated suppression systems prevent it from spreading to other modules, effectively extracting and containing the harmful effect within a limited area.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of time

If modular system is used for rapid deployment, then deployment speed is improved, but system complexity increases

Engineering Contradiction:
Improvedeployment timeVSAvoidsystem complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

Multiple functional systems (power distribution, cooling, networking, server racks) are merged into integrated modular units. This consolidation reduces the number of separate installation processes and interconnections required, simplifying the overall deployment process while maintaining rapid scalability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The modular design employs standardized interfaces and universal connection protocols that work across all modules. This universality allows modules to be deployed in various configurations and locations without requiring custom integration work, reducing complexity despite the modular architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid deployment and scaling of computing capacity with reduced resource and time requirements, while enhancing fire safety through integrated fire suppression systems and efficient power distribution, thus minimizing downtime and costs.

Implementation Method 1

The air handling modules include at least one fan and provide cooling air to computer systems in the data center modules

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS9363925B2Method of providing computing resources for a data center
Publication Date: 2016.06.07 AMAZON TECH INC
  • US9363925B2 patent drawing
  • US9363925B2 patent drawing
  • US9363925B2 patent drawing

AI summary

A modular computing system for a data center includes one or more data center modules including rack-mounted computer systems. An electrical module is coupled to the data center modules and provides electrical power to computer systems in the data center modules. One or more air handling modules are coupled to the data center modules. The data center module may include two pre-fabricated portions, each portion including a row of racks of computer systems. The two computing module portions of the data center module may combine to form a computing space when coupled to one another.