Modular Data Center Serverhall Assembly with Segmented Cooling and Distribution Frames
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Solution Overview
Problem
Current data center construction methods are resource-intensive and complex due to the need for monolithic or semi-modular assemblies that require significant planning and customization, making it difficult to maintain or modify components without affecting the entire system, especially in non-uniform data center sites.
Innovation Solution
A modularized data center assembly system where components such as cooling frames, distribution frames, and server racks can be easily engaged and disengaged without affecting other parts, allowing for efficient construction and maintenance, with each component arriving as a kit ready for installation and capable of being replaced independently.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If monolithic assemblies are used for data center construction, then structural stability is improved, but construction time and complexity increase significantly
Solution Approach 1:
The data center assembly is divided into multiple modular units that can be constructed independently and then assembled together. Each module contains complete functional elements (server racks, cooling units, distribution frames, supports) that can be installed as discrete units, dramatically reducing overall construction time while maintaining structural integrity through standardized connection interfaces.
2Stability of the object's composition
If monolithic assemblies are used, then structural integrity is maintained, but flexibility for maintenance and modifications is reduced
Solution Approach 1:
By segmenting the data center into modular units with standardized interfaces, individual modules can be accessed, removed, or modified without affecting the entire structure. This enables targeted maintenance and upgrades while preserving the integrity of the overall assembly through consistent connection standards.
3Ease of repair
If semi-modular assemblies are used, then some components can be replaced independently, but customization requirements increase construction complexity
Solution Approach 1:
The modular design employs universal standardized interfaces and components that can serve multiple functions across different modules. Distribution frames, cooling units, and support structures are designed as interchangeable elements that can be configured for various applications without requiring custom fabrication, reducing construction complexity while maintaining replaceability.
Solution Approach 2:
The system allows for parameter standardization in module dimensions, connection methods, and component specifications. By establishing fixed parameters for module sizes, interface types, and mounting configurations, the design achieves simplicity and repeatability while still allowing flexibility in how modules are arranged and configured to meet specific requirements.
4Adaptability or versatility
If customized assembly components are used for non-uniform data center sites, then adaptability to site variations is improved, but manufacturing complexity and costs increase
Solution Approach 1:
The modular components are designed with universal interfaces and standardized dimensions that can be adapted to various site configurations through different assembly arrangements rather than custom manufacturing. The same basic module types can be configured to accommodate non-uniform roof structures, floor layouts, and spatial constraints without requiring site-specific customization of individual components.
Data Source
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AI summary
A kit for forming a data center comprising a first rack, a second rack, a first support having a first end and a second end opposite the first end, the first support configured to be secured to the floor at the first end, a cooling frame having a cooling unit received therein, the cooling frame having a first face and a second face opposite the first face, the cooling frame configured to be secured to the second end of the first support, a first distribution frame having a first plurality of support arms extending therefrom, the first distribution frame configured to be coupled to the first face of the cooling frame, and a second distribution frame having a second plurality of support arms extending therefrom, the second distribution frame configured to be coupled to the second face of the cooling frame.