Modular Data Center Utility Module for Seamless IT Expansion

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Solution Overview

Problem

Conventional data center equipment installation processes are inefficient and prone to interruptions, as new IT equipment is exposed to harsh outdoor conditions during staging and delivery, leading to potential damage and service disruptions, especially in large-scale and growing information handling systems.

Innovation Solution

The implementation of prefabricated infrastructure modules (PIMs) in data centers, including utility modules with passive cooling and redundant power systems, allows for rapid scaling and installation of new IT equipment with minimal disruption to existing services by providing a controlled environment for equipment acclimation and connection through standardized ports, reducing the need for skilled labor and minimizing service interruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If new IT equipment is staged and installed in conventional equipment spaces, then installation capacity can be expanded, but the equipment is exposed to harsh outdoor conditions during delivery and staging, causing potential damage and service interruptions

Engineering Contradiction:
Improveinstallation capacityVSAvoidequipment reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The data center is divided into separate modular units: outdoor weather-resistant modules for staging and delivery, and indoor climate-controlled modules for operational equipment. This segmentation allows equipment to be staged outdoors without exposure damage while maintaining reliable operational environments separately.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Equipment is pre-staged in outdoor weather-resistant modules before being moved to indoor operational modules. This preliminary action in a protected outdoor environment allows preparation and acclimation without exposing equipment to harsh conditions during the critical installation phase.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If administrators manually install new IT equipment in existing racks, then equipment can be added to the system, but service interruptions occur to existing IT equipment during installation

Engineering Contradiction:
Improveequipment addition capabilityVSAvoidservice availability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system uses separate modular units that can be added independently to the data center. New equipment is installed in its own dedicated module rather than being physically integrated into existing racks, allowing module addition without service interruption to existing equipment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Standardized connection interfaces act as intermediaries between modular units and the existing data center infrastructure. These standardized ports enable seamless integration of new modules while isolating installation activities from operational equipment, preventing service interruptions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If dedicated cooling units are installed in equipment spaces, then IT equipment can be cooled, but the system complexity and space requirements increase

Engineering Contradiction:
Improveequipment coolingVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Cooling resources are merged and shared across modular units through standardized interfaces. Instead of each module having dedicated cooling units, the system consolidates cooling capacity that can serve multiple modules, reducing overall system complexity and space requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cooling system is designed with universal, multi-functional capabilities that can serve different modular units through standardized connections. A single cooling infrastructure can dynamically support multiple modules as they are added or removed, eliminating the need for specialized cooling equipment for each module.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If skilled labor is required for equipment installation and configuration, then proper installation can be ensured, but installation time and costs increase

Engineering Contradiction:
Improveinstallation qualityVSAvoidinstallation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

Equipment is pre-configured and pre-tested in modular units during manufacturing before delivery to the data center. This preliminary action ensures installation quality is established during controlled production rather than during rushed on-site installation, reducing both time and skill requirements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Standardized connection interfaces serve as intermediaries that simplify the installation process. These pre-defined interfaces with standardized protocols enable plug-and-play integration, maintaining installation quality through consistent interfaces while dramatically reducing installation time and skill requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the reliability and efficiency of data center operations by allowing for quick and seamless integration of new modules without interrupting existing IT equipment, reducing the risk of damage and downtime, and enabling faster capacity expansion while maintaining high availability and cost-effectiveness.

Implementation Method 1

a first opening providing heat exchange with a first space of the information technology module; and a second opening providing heat exchange with a second space

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10356933B2Modular data center with utility module
Publication Date: 2019.07.16 DELL PROD LP
  • US10356933B2 patent drawing
  • US10356933B2 patent drawing
  • US10356933B2 patent drawing

AI summary

A data center may be organized into modules, wherein the modules are purchased pre-configured to provide certain functionality of an information handling system. The modules may include utility modules, information technology (IT) modules, and air handling unit (AHU) modules. The utility module may provide infrastructure for other modules, such as electrical power service infrastructure. Electrical power may be provided by the utility module to other modules through two or more redundant busses connected to different electrical sources. The utility module may also include a control system that allows the utility services to be reconfigured to allow installation of new modules without interrupting service to existing modules.