Prefabricated Modular Data Center Deployment for Rapid Vessel Installation
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Solution Overview
Problem
Conventional data center deployment methods require extensive time for planning and construction, with on-site fabrication of electrical, mechanical, and cooling systems, leading to lengthy deployment cycles that can take up to two years to reach full operational status.
Innovation Solution
The use of prefabricated modular data center modules, which include integrated electrical systems, cooling systems, racks for computer systems, fire suppressant systems, video systems, and biometric access systems, allows for rapid deployment and configuration of data centers, including waterborne data center vessels, significantly reducing build time from start to fully operational.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional on-site construction methods are used for data centers, then all electrical, mechanical and cooling equipment can be installed, but the deployment time extends to two years from start to fully operational
Solution Approach 1:
The patent applies preliminary action by pre-assembling complete data center modules including electrical systems, mechanical equipment, and cooling systems in controlled manufacturing environments before deployment. These modules are prepared in advance with all components integrated and tested, eliminating the need for time-consuming on-site construction and enabling rapid deployment while maintaining system reliability.
Solution Approach 2:
The patent segments the data center into modular units that can be independently manufactured, transported, and deployed. Each module contains complete functional systems (electrical, mechanical, cooling), allowing parallel manufacturing and streamlined installation. This segmentation transforms the construction process from sequential on-site assembly to parallel off-site manufacturing, dramatically reducing deployment time while ensuring complete system installation.
2Adaptability or versatility
If all electrical, mechanical and cooling systems are fabricated and constructed on-site after building completion, then custom integration is achieved, but additional weeks are required for installing racks and housing computer systems
Solution Approach 1:
The patent applies preliminary action by pre-integrating racks, computer systems, and supporting infrastructure within modular units during manufacturing. This preliminary configuration maintains adaptability through customizable module designs while eliminating time-consuming on-site rack installation and system configuration, as modules arrive ready-to-deploy with all components pre-positioned and integrated.
3Reliability
If conventional construction methods are used, then comprehensive system installation is achieved, but the build deployment time from start to fully operational is extremely lengthy
Solution Approach 1:
The patent segments the data center into self-contained modular units that can be manufactured in parallel and deployed sequentially. This segmentation enables comprehensive system installation within each module under controlled conditions while dramatically increasing overall deployment productivity through parallel manufacturing processes and reduced on-site assembly requirements.
Solution Approach 2:
The patent applies preliminary action by completing all system integrations, testing, and configurations during module manufacturing before deployment. This preliminary completion of comprehensive installation tasks maintains system reliability while accelerating productivity, as modules require minimal on-site work and can be deployed rapidly once manufactured.
Data Source
AI summary
A modular data center build method and system including prefabricated data center modules comprised of a plurality of racks, a plurality of rack-mounted computer systems, a door, electrical systems, cooling systems, power connections, water connections, video systems, biometric access system and a fire safety system. A steel beam structure may be employed to secure multiple vertical levels of a plurality of data center modules. The described modular data center build method and system with prefabricated data center modules may be employed to quickly deploy a data center in a repeatable sustainable manner, drastically reducing the build deployment time of a data center from design to fully operational.