Modular Datacenter Tower Using Natural Convection Cooling

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Solution Overview

Problem

The high operational costs of datacenters, particularly due to cooling systems and electricity usage, necessitate the improvement of power usage effectiveness (PUE) in server farms.

Innovation Solution

A modular datacenter design featuring a cylindrical tower structure with separate hot and cold zones, utilizing natural convection currents for cooling, where servers and networking hardware are mounted to draw cold air from the cold zone and exhaust hot air into the hot zone, enhancing air flow through a cyclonic effect and minimizing the need for energy-intensive cooling systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional cooling systems are used in datacenters, then reliable cooling is achieved, but energy consumption and operational costs increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The datacenter utilizes natural convection currents to cool itself without requiring external energy input for cooling systems. Hot air rises and cold air sinks, creating a self-sustaining cooling cycle that eliminates the need for energy-intensive mechanical cooling equipment

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical cooling systems (such as air conditioners and cooling towers) with a passive thermal convection system. The cylindrical structure and strategic placement of intake and exhaust openings enable natural air circulation patterns that provide cooling without mechanical intervention

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If conventional datacenter designs are used, then functional requirements are met, but power usage effectiveness (PUE) is poor

Engineering Contradiction:
Improvefunctional performanceVSAvoidpower usage effectiveness
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The datacenter is divided into distinct hot and cold zones separated by internal walls. This segmentation allows optimized air flow paths where cold air is drawn from the cold zone through servers and hot air is exhausted from the hot zone, improving thermal efficiency and power usage effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a vertical cylindrical tower structure that utilizes the vertical dimension for natural convection. Air flows vertically through the structure with cold air entering at lower levels and hot air exiting at upper levels, leveraging gravitational convection to enhance cooling efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If modular design is implemented, then installation flexibility and scalability are improved, but structural complexity increases

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The datacenter is designed as a modular system with standardized cylindrical tower units that can be independently manufactured and assembled. Each module contains integrated hot and cold zones, server racks, and cooling components, allowing flexible configuration and scalability while maintaining consistent structural patterns that simplify manufacturing

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular datacenter achieves efficient cooling through natural convection, reducing energy consumption and operational costs while allowing for scalability and flexible installation options, including mounting on existing buildings or as standalone structures.

Implementation Method 1

utilizing natural convection currents for cooling, where servers and networking hardware are mounted to draw cold air from the cold zone and exhaust hot air into the hot zone

Methodology Applied
Scientific EffectNatural convection: Free Convection

Implementation Method 2

enhancing air flow through a cyclonic effect

Methodology Applied
Scientific EffectCyclonic effect: Vortex Ring

Data Source

PatentUS8917502B1Modular datacenter
Publication Date: 2014.12.23 AMAZON TECH INC
  • US8917502B1 patent drawing
  • US8917502B1 patent drawing
  • US8917502B1 patent drawing

AI summary

A modular datacenter having multiple levels. The levels are stackable, and the number of levels can be selected based upon a desired installation. The datacenter includes walls or other structures that define ducts that extend through all the levels. The ducts can be used as hot and cold aisles for servers and networking equipment. The ducts can be formed by concentric cylinders.