Modular Dentate Structure for Multi-Material Gear Transmission
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Solution Overview
Problem
Conventional dentate structures lack flexibility in accommodating gears with different diameters and materials, limiting their applicability and structural reinforcement, and are not suitable for modularization, which restricts the versatility and cost-effectiveness of transmission functions.
Innovation Solution
A dentate structure comprising a corpus portion and a first dentate portion, where the fitting portion of the corpus can be adapted to fit various bodies through methods such as material flow, expanded connection, soldering, or fastening, allowing for flexible application and integration with different materials and structural reinforcement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional dentate structures are used, then the structure is simple and easy to manufacture, but the adaptability to different gears and materials is poor
Solution Approach 1:
The dentate structure is divided into separate components: a dentate portion (gear) and a corpus portion (body), which can be manufactured independently and then assembled. This segmentation allows each part to be optimized for specific gear types and materials while maintaining overall structural simplicity.
Solution Approach 2:
The corpus portion is designed as a universal base structure that can accommodate multiple types of dentate portions with different diameters and materials. The standardized interface and mounting mechanisms enable the same corpus to work with various gear configurations, enhancing adaptability without increasing complexity.
2Strength
If conventional dentate structures are used, then the manufacturing process is straightforward, but the structural reinforcement capability is limited
Solution Approach 1:
The invention employs composite construction where the dentate portion and corpus portion can be made from different materials optimized for their specific functions. The dentate portion may use high-strength materials for gear teeth, while the corpus portion can use materials optimized for mounting and structural support, achieving enhanced overall strength through material composition rather than complex manufacturing.
3Ease of manufacture
If conventional dentate structures are used, then the design is simple, but the cost reduction potential through material selection is minimal
Solution Approach 1:
Different portions of the dentate structure are made from materials with properties tailored to their specific functional requirements. The dentate teeth may use wear-resistant materials, while the corpus portion uses cost-effective materials suitable for the application environment. This localized material optimization reduces overall cost while maintaining performance and flexibility in material selection.
Data Source
AI summary
A dentate structure and a method of using the dentate structure are introduced. The dentate structure includes a corpus portion and a first dentate portion. The method involves coupling the first dentate portion to the corpus portion such that a fitting portion of the corpus portion is adapted to be fitted to a body, allowing the body to enable the first dentate portion to undergo transmission.