Modular Product Dispensing System With Solenoid Pump Monitoring
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Solution Overview
Problem
Existing processing systems are static and require extensive mechanical, electrical, and software modifications to produce different products, limiting their configurability and efficiency.
Innovation Solution
A product dispensing system with a user interface, machine control processor, power distribution module, and power supply unit, along with solenoid pumps monitored by a control logic subsystem for fluid flow management and RFID tags for container status, enabling dynamic product selection and distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If existing processing systems use static configuration with dedicated components, then system reliability is maintained, but adaptability to produce different products deteriorates
Solution Approach 1:
The patent implements universal components that can perform multiple functions. Valves, lines, and manifolds are designed to be reconfigurable for different product formulations without requiring dedicated hardware for each product type. The system uses a single set of core components that can be dynamically configured through software control to produce various products, eliminating the need for separate dedicated components for each product variant.
Solution Approach 2:
The system transitions from static to dynamic configuration through programmable control. The processing system uses software subroutines that can be dynamically loaded and executed to control the timing, sequence, and operation of valves and pumps. This dynamic control allows the same physical hardware to be reconfigured for different products by changing the control logic rather than modifying the physical structure.
2Adaptability or versatility
If new components are added for different products, then product variety increases, but device complexity increases
Solution Approach 1:
The patent implements universal components that can perform multiple functions. Valves, lines, and manifolds are designed to be reconfigurable for different product formulations without requiring dedicated hardware for each product type. The system uses a single set of core components that can be dynamically configured through software control to produce various products, eliminating the need for separate dedicated components for each product variant.
Solution Approach 2:
The system achieves product variety by changing operational parameters rather than physical components. Different product formulations are achieved by adjusting flow rates, timing sequences, mixing ratios, and temperatures through software control. This allows the same physical hardware to produce different products by modifying control parameters rather than adding or removing components.
3Adaptability or versatility
If extensive mechanical and electrical modifications are made, then new product capabilities are achieved, but loss of time for reconfiguration increases
Solution Approach 1:
The system transitions from static to dynamic configuration through programmable control. The processing system uses software subroutines that can be dynamically loaded and executed to control the timing, sequence, and operation of valves and pumps. This dynamic control allows the same physical hardware to be reconfigured for different products by changing the control logic rather than modifying the physical structure.
Solution Approach 2:
The system prepares reconfiguration in advance through pre-programmed software subroutines and digital twin simulations. Before actual reconfiguration, the system can simulate and validate the new product formulation parameters, ensuring that the reconfiguration process is smooth and requires minimal physical intervention. This preliminary preparation reduces on-site reconfiguration time.
4Adaptability or versatility
If dedicated components are used for each product, then manufacturing precision is maintained, but adaptability deteriorates
Solution Approach 1:
The system incorporates feedback mechanisms that monitor actual product formulation parameters during operation and adjust them in real-time to maintain precision. Sensors monitor flow rates, mixing ratios, and other critical parameters, and the control system makes real-time adjustments to ensure accurate product formulation. This feedback control allows precise manufacturing with reconfigurable components.
Solution Approach 2:
The patent replaces mechanical precision adjustment mechanisms with electronic and software-based control systems. Instead of having separate mechanical adjustment mechanisms for each product, the system uses programmable logic, digital signal processing, and automated control algorithms to achieve precise formulation. This substitution maintains or improves precision while enabling reconfigurability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates flexible product generation with reduced reconfiguration efforts by integrating modular components and real-time monitoring, enhancing system adaptability and efficiency.
Implementation Method 1
at least one solenoid pump comprising a solenoid coil, which, when energized, produces a stroke of the solenoid pump
Implementation Method 2
a diaphragm assembly configured to be displaced whenever the fluid within the fluid chamber is displaced
Data Source
AI summary
A system for controlling selection and distribution of a product in a product dispensing system. The system includes a user interface for prompting a selection and selecting the product, a machine control processor in communication with the user interface, a power distribution module connected to the machine control processor, and a power supply unit for supplying power to the system through the power distribution module.