Modular Display Panel Grid with Rear-Side Connectors for Easy Assembly
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Solution Overview
Problem
Existing modular display systems are expensive, labor-intensive to assemble, and restrict the free movement of modular units, with complex attachment mechanisms that limit customization and replacement of individual units, and often result in over-tightened connections that damage the system.
Innovation Solution
A collapsible display system comprising modular panels connected by spinner connectors that allow independent movement and easy assembly, using a grid-shaped array with interconnecting poles and fasteners, allowing for seamless customization and replacement of units without damaging the system.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If complex rigid connection systems are used to connect modular units, then structural stability is improved, but adaptability and ease of replacement deteriorate
Solution Approach 1:
The connection system is divided into separate functional components: the connector body, the fastening mechanism, and the mounting interface. This segmentation allows each component to be optimized independently - the connector body provides structural stability while the fastening mechanism enables easy attachment and detachment, resolving the contradiction between stable connection and adaptability.
Solution Approach 2:
The connection system transitions from a static rigid connection to a dynamic adjustable connection. The modular design with standardized interfaces allows the system to adapt its configuration - units can be easily added, removed, or repositioned while maintaining structural integrity, thus achieving both stability and versatility.
2Strength
If complex attachment mechanisms are used to connect modular units, then connection strength is improved, but device complexity and assembly labor increase
Solution Approach 1:
The fastening function is extracted as a separate, simple mechanism from the overall connection system. This dedicated fastening component provides sufficient connection strength through its specific design while keeping the overall attachment mechanism simple and easy to operate, avoiding the need for complex multi-component systems.
Solution Approach 2:
The connection system incorporates self-aligning features and intuitive fastening mechanisms that guide the assembly process. The modular units automatically align during installation, and the fastening mechanism is designed to be self-explanatory and easy to operate, reducing assembly labor without compromising connection strength.
3Stability of the object's composition
If pipes are over tightened to secure modular units, then connection stability is improved, but damage to the system increases
Solution Approach 1:
The connection system incorporates protective elements such as rubber grommets, cushioning washers, or compliant mounting interfaces that absorb excess tightening force. These protective features are built into the design beforehand, preventing damage to the modular units even when fasteners are tightened with significant force, thus maintaining connection stability without causing harm.
4Shape
If modular units are permanently attached to achieve seamless appearance, then aesthetic quality is improved, but adaptability and replacement capability deteriorate
Solution Approach 1:
The connection system is pre-designed with concealed fastening mechanisms and precision-machined interfaces that create a seamless appearance when assembled. The fasteners and mounting features are positioned and sized to minimize visible gaps and joints, achieving aesthetic quality while maintaining the ability to disconnect and replace units when needed.
Data Source
AI summary
A building unit is provided and includes a plurality of modular display panels and a plurality of modular display panel connectors. The plurality of modular display panels is positioned adjacent to each other in a grid shape array and extending between a display support structure having a plurality of interconnecting poles. The plurality of modular display panel connectors not in contact with the display support structure and connecting the plurality of modular display panels from a rear planar surface side of the plurality of modular display panels. Each modular panel connector is positioned along the rear planar surface side of the plurality of modular display panels and includes a plurality of fasteners securing the plurality of modular display panels in the grid shape array.