Modular LED Display Signal Relay Without Fragile Connectors

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Solution Overview

Problem

The manufacturing and maintenance of large display devices using multiple LED display modules are complicated due to the need for individual power and signal connections, which can lead to connector damage and difficulty in replacing or repairing the modules.

Innovation Solution

A display device design where multiple display modules are coupled with a base module that includes a transmitter for wireless signal transmission and a power supply, allowing each module to receive and transmit image signals and power wirelessly, reducing the need for physical connectors and simplifying the assembly and repair process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple display modules are coupled with individual power and signal connectors to a backboard, then the display device can be assembled and operated, but the connectors may be damaged or the backboard may need replacement, making manufacturing, inspection, and repair difficult

Engineering Contradiction:
Improveconnector reliabilityVSAvoidmodule replacement ease
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent replaces mechanical electrical connectors with magnetic coupling fields. Power and signal are transmitted wirelessly through magnetic resonance coupling between transmitter coils in the backboard and receiver coils in each display module, eliminating physical plug-socket connections that can be damaged or loose.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces magnetic fields as an intermediary medium to transfer power and signals between the backboard and display modules. The magnetic coupling acts as a non-contact intermediary that enables energy and data transmission without direct electrical contact, preventing connector damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If multiple display modules are individually connected to the backboard with connectors, then each module can receive power and signals, but the assembly and repair processes become complicated

Engineering Contradiction:
Improveassembly easeVSAvoidconnection complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent eliminates mechanical connector assembly by using wireless magnetic coupling. The backboard and display modules are positioned near each other, and power/signal transmission occurs automatically through magnetic field coupling, simplifying assembly to just positioning components without plugging or wiring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic coupling system provides automatic alignment and connection. When display modules are positioned near the backboard, the magnetic fields automatically establish the coupling relationship without requiring manual connector insertion or electrical contact establishment, making the system self-aligning and self-connecting.

Inventive Principle:
Principle #25Self-service

3Reliability

If physical connectors are used to supply power and image signals to display modules, then connections can be established, but connector damage occurs and replacement is difficult

Engineering Contradiction:
Improveconnection stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces fragile mechanical electrical connectors with robust magnetic field coupling. The wireless power and signal transmission through magnetic resonance eliminates wear, contact resistance, and physical damage issues inherent in plug-socket connections, while simplifying manufacturing by removing connector components entirely.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the convenience of manufacturing, inspection, and repair by eliminating the need for individual connections, allowing for easier replacement of modules and minimizing damage to connectors, while enabling the production of various display sizes using standard modules.

Implementation Method 1

a base module including a transmitter configured to transmit a plurality of image signals

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

a first communication device disposed on one surface thereof and configured to receive image signals from another display module, a second communication device disposed on another surface opposite to the one surface and configured to transmit image signals to another display module

Methodology Applied
Scientific EffectElectromagnetic wave transmission: Electromagnetic Induction

Data Source

PatentUS11977808B2Display device
Publication Date: 2024.05.07 SAMSUNG ELECTRONICS CO LTD
  • US11977808B2 patent drawing
  • US11977808B2 patent drawing
  • US11977808B2 patent drawing

AI summary

Provided is a display device comprising a plurality of display modules and a base module. The base module includes a transmitter configured to transmit a plurality of image signals respectively corresponding to each of the plurality of display modules. A first display module is coupled to the base module to receive the image signals and to transmit at least a subset of the image signals to additional display modules, such as a second display module which is coupled to the first display module to receive the at least a subset of the plurality of image signals from the first display module. The plurality of display modules may be thereby coupled with each other to thus receive and further transmit the image signals to and from other display modules, thereby improving convenience in the manufacture, inspection, and repair of the display device.