Modular Display Tray with Inclined Base for Automatic Product Feeding

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Solution Overview

Problem

Existing shopping display trays for small goods lack the ability to transform storage space as product assortments change and do not facilitate automatic feeding of goods to the most convenient retrieval area, compromising visibility and information display.

Innovation Solution

A modular demonstration tray system with a mounting base, removable vertical side walls, and interlocking mechanisms that allow for adjustable configurations, automatic product alignment, and transparent covers for enhanced visibility, along with integrated lighting and replaceable advertising media.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the tray uses a fixed storage space structure, then the manufacturing simplicity is maintained, but the adaptability to different product assortments deteriorates

Engineering Contradiction:
Improveadaptability to product assortmentVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tray is divided into modular components including removable vertical side walls, dividers, and information panels that can be independently adjusted or replaced. This segmentation allows the storage space configuration to be changed according to different product assortments without replacing the entire tray structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The side walls are designed to be removable and repositionable, transforming the originally static storage space into a dynamic configuration system. This enables the tray to adapt to various product types and sizes by adjusting wall positions or removing walls entirely.

Inventive Principle:
Principle #15Dynamics

2Extent of automation

If the tray uses a traditional loading structure, then the manufacturing simplicity is maintained, but the automatic feeding of goods to the retrieval area deteriorates

Engineering Contradiction:
Improveautomatic goods feedingVSAvoidloading structure complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The tray bottom is designed with an inclined surface that creates a gravitational flow path, allowing goods to automatically move from the loading area at the back to the retrieval area at the front. This gravitational equipotential design eliminates the need for mechanical feeding mechanisms while ensuring continuous product availability at the retrieval zone.

Inventive Principle:
Principle #12Equipotentiality

3Illumination intensity

If the tray uses opaque materials for side walls, then the manufacturing cost is reduced, but the product visibility deteriorates

Engineering Contradiction:
Improveproduct visibilityVSAvoidmanufacturing cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The side walls are designed with selective transparency - the lower portions remain opaque for structural integrity and cost-effectiveness, while the upper portions or specific sections are made transparent to display products. This local differentiation optimizes both visibility and manufacturing considerations.

Inventive Principle:
Principle #3Local quality

4Ease of operation

If the information panels are permanently attached, then the structural stability is maintained, but the ease of information replacement deteriorates

Engineering Contradiction:
Improveinformation replacement easeVSAvoidpanel attachment stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The information panels are pre-equipped with attachment mechanisms such as magnets, clips, or snap-fits that enable quick installation and removal. This preliminary design of attachment features allows information to be rapidly changed without compromising the stability of the panel system during its attached state.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11324341B2Display tray with modular structure
Publication Date: 2022.05.10 FRANCIS ROGER
  • US11324341B2 patent drawing
  • US11324341B2 patent drawing
  • US11324341B2 patent drawing

AI summary

The invention relates to display equipment and is directed toward providing greater variety in terms of converting a tray. The present tray comprises a base consisting of a flat rectangular bottom delimited by a front wall and a rear wall, which are disposed perpendicular to the upper surface of the bottom, and legs disposed on the lower surface of the bottom, close to the back wall of the base, and further comprises removable vertical side walls. The legs are configured in the form of hollow parallelepipeds, the bottoms of the legs are cut away at an acute angle to the longitudinal axes of the parallelepipeds, causing the base to be inclined, the top of the rear wall of the base is provided with two triangular protuberances, the distance between which coincides with the distance between the inner surfaces of the cavities of the legs, the rear sides of the triangular protuberances are parallel to the axes of the legs, and the left and right edges of the base of the tray are provided with fastening elements. The legs of a tray and the top of the rear wall of a base equipped with triangular protuberances are provided with elements for the mutual fastening thereof.