Modular Intelligent Door Assembly for Unified Sensor and Lock Integration

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Solution Overview

Problem

Current intelligent door technologies lack efficient communication and management capabilities, requiring separate installation of incompatible components from different manufacturers, leading to aesthetic issues and consumer dissatisfaction.

Innovation Solution

An intelligent door system that detects events or conditions using sensors, compares them to stored rules, and performs defined functions, including notifications and lock operations, through a central node connected via a network, allowing for unified management and aesthetic integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple components from different manufacturers are installed separately to provide intelligent functionality, then the door can achieve basic smart features, but the components have incompatible software and communication protocols, creating system integration problems

Engineering Contradiction:
Improveintelligent functionalityVSAvoidsystem integration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple previously separate components (sensor, lock, communication module, power management) into a single integrated door assembly. This merging eliminates compatibility issues between different manufacturers' components and simplifies the system architecture while maintaining all necessary intelligent functionalities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated door assembly is designed as a universal platform that can perform multiple functions (detection, locking, communication, power management) through its unified architecture. This multi-functional design allows the single assembly to replace multiple separate components and work seamlessly in various installation scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If battery-powered components are used for intelligent door features, then installation flexibility is improved, but periodic replacement or recharging is required

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidmaintenance time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The door assembly incorporates energy harvesting capabilities that allow it to generate and store its own power through motion detection and environmental energy collection. This self-service power generation eliminates the need for external battery replacement or recharging, while maintaining the wireless, flexible installation advantages of battery-powered systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If hardwired components are used for intelligent door features, then power reliability is improved, but installation difficulty increases in previously built-out spaces

Engineering Contradiction:
Improvepower supplyVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The integrated door assembly incorporates energy harvesting and wireless power transmission capabilities that allow it to generate and transmit its own power without requiring hardwired connections. This enables reliable power supply in previously built-out spaces where wiring is difficult or impossible, while maintaining installation flexibility.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If components with distinct branding are installed separately, then product specialization is achieved, but aesthetic appearance deteriorates with piecemeal appearance

Engineering Contradiction:
Improvecomponent specializationVSAvoidaesthetic appearance
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The patent merges all functional components into a single unified door assembly with consistent design language and branding. This integration eliminates the piecemeal appearance of separately installed components while preserving all the specialized functionalities of individual components through their coordinated operation within the unified system.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10999092B2Modular intelligent door and frame
Publication Date: 2021.05.04 MASONITE CORP
  • US10999092B2 patent drawing
  • US10999092B2 patent drawing
  • US10999092B2 patent drawing

AI summary

A modular door and frame that can be manufactured and supplied to end users with various combinations of intelligent features. The intelligent features allow functions to be performed by the door and/or frame. Also, conditions or events to be detected and monitored at the intelligent door and/or remote locations. Data relating to the various functions, events, or conditions can be communicated across a network that is communicatively coupled to the door.