Modular Electric Drive Integrating Dual Converter and Diode Bridge

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Solution Overview

Problem

Traditional electric drive systems are inflexible and lack modularity, requiring numerous components and external interconnections for configuration changes, which increases installation time and reduces reliability.

Innovation Solution

A modular electric drive configuration that integrates a three-phase dual converter and diode bridge within a single module, reducing the need for external components and interconnections, and allowing for flexible configuration switching between different drive systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional electric drive systems use separate modules with external interconnections, then system flexibility is improved, but device complexity and installation time increase

Engineering Contradiction:
Improvesystem flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the dual converter and diode bridge into a single integrated module, eliminating external interconnections between separate components. This merging reduces device complexity while maintaining configuration flexibility through the integrated design that can be switched between different drive configurations.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If traditional electric drive systems use separate modules with external interconnections, then configuration adaptability is improved, but installation time increases

Engineering Contradiction:
Improveconfiguration adaptabilityVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

By integrating the dual converter and diode bridge into one module, the patent eliminates the need for external interconnections that would require time-consuming installation. The integrated design allows configuration changes to be made through internal switching rather than physical reconnection of external components.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If traditional electric drive systems use separate modules with external interconnections, then modularity is improved, but reliability decreases

Engineering Contradiction:
ImprovemodularityVSAvoidreliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The integration of dual converter and diode bridge into a single module eliminates external interconnections, which are potential failure points. By removing these external connection points, the patent improves reliability while maintaining modularity through the integrated module design that can be configured for different drive systems.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8569987B2Configurable multi-axis electric drive system concept
Publication Date: 2013.10.29 ROCKWELL AUTOMATION TECH INC
  • US8569987B2 patent drawing
  • US8569987B2 patent drawing
  • US8569987B2 patent drawing

AI summary

The present invention includes techniques for configuring an electric drive module designed for various multi-axis drive system configurations. Embodiments include techniques for integrating a three phase dual converter with a diode bridge and drive controller within a single drive module. Further integrating the diode bridge directly within the drive module may result in an integrated, modular building block for multiple electric drive system configurations. In some embodiments, multiple electric drive modules are connected by a DC bus to form a system configured for higher energy efficiency.