Modular Drone Assembly for Stable Freight Transport

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Solution Overview

Problem

Conventional drones face challenges in maintaining stability during flight changes, leading to potential freight damage and control issues due to rotational motions, which require separate designs based on load weight and purpose.

Innovation Solution

A shape-reconfigurable drone with a rectangular parallelepiped-shaped unit module drone featuring thrusters on hexahedral faces that generate thrust forces in all directions without rotational motion, allowing for horizontal movement and assembly into various forms through connected modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional drones use rotational motion (rolling, pitching, yawing) to change direction during flight, then the drone can move to desired directions, but the body and loaded freight may tilt, increasing the risk of damage or loss and making control difficult due to center of gravity changes

Engineering Contradiction:
ImprovemobilityVSAvoidfreight safety
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The drone body is divided into multiple independent modular units, each equipped with its own thruster. These modular units can be independently controlled to generate thrust forces in different directions, enabling the drone to change direction without tilting the entire body, thus maintaining freight safety while achieving mobility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drone employs dynamic reconfiguration of its modular units during flight. By adjusting the relative positions and thrust directions of individual modules in real-time, the system achieves directional changes without rotational body motion, preventing freight tilting while maintaining maneuverability.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If conventional drones are designed with separate configurations based on load weight and purpose, then they can be optimized for specific tasks, but the device complexity and manufacturing costs increase

Engineering Contradiction:
Improvepurpose-specific optimizationVSAvoiddesign variety
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The drone is designed as a universal platform using identical modular units that can be combined in different configurations to serve multiple purposes. The same basic module type can be assembled in various numbers and arrangements to accommodate different load weights and mission requirements, eliminating the need for completely separate drone designs for different applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By segmenting the drone into standardized modular units, the system achieves versatility through combinatorial assembly rather than designing entirely different drones for each purpose. The modular architecture allows flexible reconfiguration to match different task requirements while maintaining a unified design framework.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables stable, accurate, and versatile flight without tilting loads, supporting heavier freight and allowing for various configurations, improving control and safety while reducing manufacturing costs.

Implementation Method 1

a thruster formed on each of hexahedral faces and configured to generate a thrust force in each of hexahedral directions

Methodology Applied
Scientific EffectThrust force: Force

Data Source

PatentUS10696394B2Shape-reconfigurable drone
Publication Date: 2020.06.30 KOREA AEROSPACE RES INST
  • US10696394B2 patent drawing
  • US10696394B2 patent drawing
  • US10696394B2 patent drawing

AI summary

A first embodiment relates to a shape-reconfigurable drone and, more specifically, to a shape-reconfigurable drone comprising unit module drones having a rectangular-parallelepiped body capable of applying a thrust in every direction, thereby being capable of flying horizontally without rotating the drone and of forming a drone assembly formed by the coupling of the unit module drones, and thus can fly solo or can fly in various shapes.