Modular Drone Radar with Rotational Joints and Passive Cooling

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Solution Overview

Problem

Tactical drones' onboard radars are bulky, heavy, and fragile, leading to damage during rough landings and high maintenance costs due to their fixed cylindrical structure and reliance on bulky cooling systems.

Innovation Solution

A modular airborne radar design with a cylindrical first structure and a spherical second structure providing rotational freedom, featuring a porthole radome, fins for heat dissipation, and a removable electronic module, optimizing aerodynamics and reducing weight and production costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed cylindrical radar structure with radome is used, then the radar is protected from damage, but the radar becomes bulky and heavy

Engineering Contradiction:
Improveradar protectionVSAvoidradar weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The radar system is divided into separate functional modules: the antenna assembly mounted on the drone body, and the electronic components housed in a separate protective box. This segmentation eliminates the need for a bulky radome while protecting individual components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electronic components are extracted from the traditional radome structure and placed in a separate protective box, allowing the antenna to be mounted directly on the drone without requiring a heavy enclosing radome structure.

Inventive Principle:
Principle #2Taking out (Extraction)

2Temperature

If cooling fans and extensive cooling means are added to the radome, then heat dissipation is improved, but the radar becomes more complex and heavier

Engineering Contradiction:
Improveheat dissipationVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The protective box serves dual functions: it protects electronic components and provides passive heat dissipation through its design, eliminating the need for active cooling fans and complex cooling systems. The structure itself performs the cooling function.

Inventive Principle:
Principle #25Self-service

3Reliability

If a wired structure with rotating seals is used to connect the antenna, then electrical connection is maintained, but the system becomes more complex and fragile

Engineering Contradiction:
Improveelectrical connectionVSAvoidwired structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mechanical wired connection with rotating seals is replaced by wireless communication between the antenna and electronic components, eliminating the complex and fragile rotating seal mechanism while maintaining functional connectivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If the radar components are positioned inside the drone or radome, then protection is provided, but access for maintenance becomes difficult

Engineering Contradiction:
Improvecomponent protectionVSAvoidcomponent accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The radar system is segmented into modular components with the electronic box designed as a separate, accessible unit. This allows maintenance personnel to easily access and service components without disassembling the entire radar system or entering the drone interior.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances robustness, reduces weight and fuel consumption, increases flight range, and lowers maintenance and production costs by allowing easier access and replacement of components.

Implementation Method 1

The outer skin of the second structure may comprise fins in mechanical contact with the power transmitter

Methodology Applied
Scientific EffectHeat dissipation: Convection

Implementation Method 2

The outer skin of the second structure may comprise fins in mechanical contact with the power transmitter

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS8013779B2Airborne radar notably for a drone
Publication Date: 2011.09.06 THALES SA
  • US8013779B2 patent drawing
  • US8013779B2 patent drawing
  • US8013779B2 patent drawing

AI summary

The present disclosure relates to an airborne radar notably for a drone. In at least one embodiment, the airborne radar has a first structure and a second structure. The first structure is mechanically attached to an aircraft carrying the radar. The first structure has a degree of rotational freedom relative to the aircraft on a first axis. The second structure is attached to the first structure. The second structure has a degree of rotational freedom relative to the first structure on a second axis converging with the first axis. An antenna is attached to the second structure and configured to receive and send electromagnetic waves. An electronic module configured to process the electromagnetic waves sent or received by the antenna is attached to the second structure.