Modular Dumbbell with Magnetic Interlocking Units

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Solution Overview

Problem

Conventional dumbbells and adjustable dumbbells are limited in allowing for easy weight adjustments during aerobic exercises, requiring users to stop and change weights, and they often pose ergonomic and visibility issues, failing to track weight changes effectively during upper body workouts.

Innovation Solution

A modular, lightweight dumbbell system with interlocking units that can be easily combined or separated using locking pins, magnets, or other mechanisms, embedded with RFID tags for automatic weight tracking, and ergonomic design centered in the palm for comfort and visibility, along with motion tracking sensors for comprehensive workout data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional dumbbells are used with constant weight, then structural simplicity is maintained, but weight adaptability during aerobic exercise deteriorates

Engineering Contradiction:
Improveweight adaptabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The dumbbell is divided into multiple separable weight modules that can be independently attached or detached from the handle. Each module contains a magnetic component that enables quick connection and disconnection without tools, allowing users to adjust weight during exercise while maintaining relatively simple individual module structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dumbbell system transitions from a static fixed-weight design to a dynamic adjustable-weight design. Magnetic connectors allow the weight configuration to change during exercise routines, enabling users to add or remove weight modules on-the-fly without stopping their workout

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If adjustable dumbbells with multiple weight segments are used, then weight adaptability is improved, but ease of operation during aerobic exercise deteriorates

Engineering Contradiction:
Improveweight adaptabilityVSAvoidweight adjustment convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Traditional mechanical locking mechanisms (screws, clips, or levers) are replaced with magnetic attraction forces. The magnetic connectors automatically hold weight modules to the handle without requiring manual tightening or locking actions, and weight modules can be detached by simply overcoming the magnetic force, dramatically simplifying the adjustment process during exercise

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic connection system provides automatic weight module attachment and detachment without requiring complex user operations. The magnetic force self-adjusts to hold the weight securely during exercise, and users can easily remove modules by pulling away, eliminating the need for detailed adjustment procedures

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If conventional dumbbell shapes are used, then manufacturing simplicity is maintained, but ergonomic comfort deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidergonomic comfort
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The handle and weight module surfaces incorporate ergonomic contours, grip textures, and shape variations specifically designed to fit hand anatomy and provide comfortable gripping during exercise. These localized ergonomic features are added to otherwise simple cylindrical forms, maintaining manufacturing simplicity while significantly improving comfort and grip security

Inventive Principle:
Principle #3Local quality

4Force

If weight is added to traditional dumbbells, then resistance for aerobic exercise is improved, but visibility and form maintenance deteriorates

Engineering Contradiction:
Improveresistance forceVSAvoidexercise form disruption
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

Weight is divided into multiple small modular units rather than one large mass. This segmentation allows the total weight to be distributed in a way that maintains a compact, manageable form factor, preventing the dumbbell from becoming too large or unwieldy and disrupting exercise form, while still providing the necessary resistance force

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of increasing weight by enlarging the dumbbell in all dimensions, the design adds weight through additional modular units that attach along the length of the handle. This dimensional approach maintains a compact cross-sectional profile that doesn't interfere with exercise form while accumulating the necessary weight through longitudinal extension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables seamless weight adjustments during exercises without stopping, reduces ergonomic issues, and provides detailed workout data for improved monitoring and progress tracking, enhancing the effectiveness and comfort of aerobic workouts.

Implementation Method 1

interlocking features that allow for the ease of combination of units

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 2

embedded with RFID tags for automatic weight tracking

Methodology Applied
Scientific EffectRFID electromagnetic field: Electromagnetic Induction

Implementation Method 3

motion tracking sensors for comprehensive workout data

Methodology Applied
Scientific EffectAcceleration: Accelerometer

Implementation Method 4

gyroscopes, accelerators, and other sensors

Methodology Applied
Scientific EffectGyroscope: Gyroscope

Data Source

PatentUS10223557B2Ergonomic held weight unit
Publication Date: 2019.03.05 MALCOLM CHRISTIAN
  • US10223557B2 patent drawing
  • US10223557B2 patent drawing
  • US10223557B2 patent drawing

AI summary

Hand held weight units of light weight manufactured as a solid unit, a shell unit with core insert combinations or modular units with interlocking ends. Shell units with core inserts and modular interlocking units allow for the changing of held weight by inserting or removing inserts or by locking or unlocking of modular weight unit sets creating varying held weight. The weight units are primarily used with upper body exercises during aerobic exercises in the home, outdoors, or in a gym setting such as walking or running to vary the intensity of workout during use.