Modular Elastic Mattress Assembly with Detachable Nested Units

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Solution Overview

Problem

Existing elastic mattresses are complex to assemble, have poor stability, and occupy a lot of space for storage and transportation due to their integrated and non-detachable structure.

Innovation Solution

The design includes a base with detachable elastic modules that can be sleeved onto other modules, allowing for rapid assembly and disassembly, improved stability, and compact storage by stacking, with each module comprising a spring and flexible sleeve for adjustable initial elastic force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If an integrated and non-detachable structure is used for the elastic mattress, then the structure has good stability during use, but it is complicated to assemble and takes up a large space when stored

Engineering Contradiction:
Improvestructural stabilityVSAvoidassembly complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The elastic mattress is divided into multiple detachable elastic units, each comprising a base and elastic modules. This segmentation allows the mattress to be assembled from separate components rather than as a single integrated piece, reducing assembly complexity while maintaining structural stability through the connection of multiple units.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If an integrated and non-detachable structure is used for the elastic mattress, then the structure has good stability during use, but it takes up a large space when stored

Engineering Contradiction:
Improvestructural stabilityVSAvoidstorage space
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The detachable elastic units can be nested or stacked within each other when not in use, similar to nested dolls. This nesting capability significantly reduces the storage space required compared to storing an expanded integrated mattress, while the mattress maintains its structural stability when assembled and in use.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Device complexity

If detachable elastic modules are used on the base, then the assembly is simplified and storage space is reduced, but the stability may be affected

Engineering Contradiction:
Improveassembly complexityVSAvoidstructural stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The elastic modules are designed with universal connection features that allow them to be detachably connected to the base and to each other. These modules serve multiple functions: providing elastic support, enabling easy assembly and disassembly, and allowing flexible configuration. The connection structures are designed to maintain structural stability while permitting detachability, thus achieving both simplified assembly and stable construction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies assembly, enhances stability and comfort, and reduces storage space requirements by enabling modular and stackable elastic units, providing better support and ease of handling.

Implementation Method 1

each of the plurality of elastic modules comprises a spring and a flexible sleeve

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240315464A1Elastic unit, elastic assembly, and elastic mattress
Publication Date: 2024.09.26 NEW TEC INTEGRATION (XIAMEN) CO LTD
  • US20240315464A1 patent drawing
  • US20240315464A1 patent drawing
  • US20240315464A1 patent drawing

AI summary

An elastic unit, an elastic assembly, and an elastic mattress are provided. The elastic unit comprises a base comprising a first end and a second end opposite to the first end in a length direction of the base and a plurality of elastic modules disposed between the first end and the second end of the base. The plurality of elastic modules are detachably disposed on the base, and the elastic unit comprises at least one bottom opening to enable at least one of the plurality of elastic modules to be sleeved on an upper surface of at least one of a plurality of elastic modules of another one elastic unit.