Modular Elbow Prosthesis Locking System

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Solution Overview

Problem

Current elbow prostheses lack modularity and secure locking mechanisms, making them less adaptable to varying patient anatomies and requiring multiple surgeries for adjustments, which complicates procedures and reduces long-term stability.

Innovation Solution

A modular elbow prosthesis design featuring a humeral component with a locking system that includes a ball lock retention system or sliding dovetail connection, allowing for easy interchange and secure attachment of the humeral head onto the stem, enabling patient-specific solutions and reducing the need for multiple surgical interventions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional non-modular elbow prosthesis design is used, then the structure is simpler, but the adaptability to varying patient anatomies is reduced and multiple surgeries are required for adjustments

Engineering Contradiction:
Improveadaptability to varying patient anatomiesVSAvoidprosthesis structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The elbow prosthesis is divided into separate modular components including a humeral component with head and stem, and an ulnar component with head and stem. These segments can be independently selected and assembled to match different patient anatomies, providing customization without requiring complete prosthesis replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular design creates universal components that can be combined in different configurations. The humeral and ulnar components with standardized interfaces can be assembled to accommodate various patient anatomical requirements, making a single prosthesis system serve multiple surgical scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a traditional elbow prosthesis without secure locking mechanism is used, then the device complexity is lower, but the long-term stability and reliability are reduced

Engineering Contradiction:
Improvelong-term stabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is designed to be activated during the surgical assembly process. The humeral head is positioned on the stem, and the locking feature is engaged in advance before implantation, ensuring stability is established during the critical initial phase and maintained long-term.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A locking feature acts as an intermediary element between the humeral head and stem components. This intermediate locking structure secures the assembly together, transferring and maintaining the stability required for long-term functional reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple surgeries are performed for adjustments, then the adaptability to patient needs is improved, but the loss of time and surgical complexity increase

Engineering Contradiction:
Improveadjustability to patient needsVSAvoidsurgical time and complexity
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The prosthesis segments allow for selective replacement of individual components (head or stem) rather than requiring complete prosthesis removal and replacement. This modular approach reduces the time and complexity of adjustment surgeries while maintaining full adaptability to changing patient needs.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8968411B2Modular elbow prosthesis
Publication Date: 2015.03.03 ZIMMER INC
  • US8968411B2 patent drawing
  • US8968411B2 patent drawing
  • US8968411B2 patent drawing

AI summary

A modular elbow prosthesis including an ulnar component and a humeral component. The ulnar component includes an ulnar head and an ulnar stem. The humeral component includes a humeral head and a humeral stem. The humeral component also includes a locking system for securing the humeral head onto the humeral stem.