Modular Electrical Connection Module With Independent Release Device

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Solution Overview

Problem

Existing electrical connection modules require significant time and effort to wire, especially when multiple modules are snap-locked side by side or stacked, as they necessitate releasing connections from individual module elements without allowing for efficient removal of lines without releasing adjacent connections.

Innovation Solution

The introduction of a modular electrical connection system with a snap connection mechanism that can be released using a dedicated release device, allowing individual module elements to be removed from the housing without releasing adjacent connections, thereby simplifying the wiring process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If module elements are snap-locked onto a mounting rail side by side or stacked one on top of the other, then the connection module can be compactly arranged, but it becomes necessary to release lines from above or below to access connections on individual module elements, increasing wiring time and effort

Engineering Contradiction:
Improvewiring efficiencyVSAvoidwiring time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The connection module is divided into individual module elements that can be independently accessed. Each module element can be removed from the mounting rail separately, allowing wiring operations on one element without affecting others. This segmentation enables parallel wiring operations and eliminates the need to sequentially access each element from top to bottom or bottom to top.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Module elements can be extracted from the mounting rail independently using a release device. The release device engages with the snap-connection mechanism to detach a specific module element without requiring removal of adjacent elements. This extraction capability allows direct access to any module element's connections regardless of its position in the stacked or side-by-side arrangement.

Inventive Principle:
Principle #2Taking out (Extraction)

2Area of stationary object

If multiple module elements are arranged in a compact configuration on the mounting rail, then space utilization is improved, but access to individual connections becomes more difficult without releasing adjacent connections

Engineering Contradiction:
Improvemounting rail space utilizationVSAvoidaccess to connections
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The modular design segments the connection module into independent units, each with its own snap-connection to the mounting rail. This allows individual module elements to be accessed, removed, or serviced without disturbing the physical arrangement or connections of other module elements, maintaining both compact configuration and operational accessibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The release device enables extraction of any module element from the mounting rail independently. By engaging the release device with the snap-connection mechanism of a target module element, that element can be removed without affecting the positioning or connections of adjacent elements, providing easy access to connections even in compact arrangements.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If lines are removed from individual module element connections in a stacked or side-by-side arrangement, then wiring changes can be made, but releasing lines from above or below is required first, increasing complexity and effort

Engineering Contradiction:
Improvewiring flexibilityVSAvoidwiring process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each module element operates as an independent segment with separate snap-connection to the mounting rail. This segmentation allows the module element to be removed as a complete unit with its lines still connected, enabling wiring changes to be performed on the removed element without manipulating lines of other elements. The process is then repeated for each element that requires wiring changes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The release device extracts the module element from the mounting rail while keeping the lines attached to the element. This extraction allows the element to be removed to a position where wiring operations can be performed without needing to release or manipulate lines from adjacent elements above or below. The element is then reinstalled and the process repeats for the next element requiring changes.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9673550B2Electrical connecting module
Publication Date: 2017.06.06 PHOENIX CONTACT GMBH & CO KG
  • US9673550B2 patent drawing
  • US9673550B2 patent drawing
  • US9673550B2 patent drawing

AI summary

The invention relates to an electrical connecting module comprising: a module housing (101), which comprises a module receptacle (103, 119, 1209) with a first electrical connection terminal (105, 107); a module element (109, 1205) with a second electrical connection terminal (111, 113) and with a third electrical connection terminal (115, 117), wherein the module element (109, 1205) for electrically connecting the first connection terminal (105, 107) to the second connection terminal (111, 113) can be inserted (into the module receptacle (103, 119, 1209) and can be held in the module receptacle (103, 119, 1209) by means of a detachable latching connection; and a release device (125) for releasing the latching connection.