Modular Electrical Connector with Perpendicular and Parallel Configurations
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Solution Overview
Problem
Existing electrical connectors for motor vehicle circuits require multiple shapes to adapt to different spaces around electrical outlets, leading to inefficiencies in manufacturing and maintenance.
Innovation Solution
A modular electrical connector that can be adjusted between perpendicular and longitudinal configurations, using interlocking elements and snap-fastening mechanisms to fit various outlet spaces without the need for multiple connector types.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple connector shapes are used to adapt to different outlet spaces, then adaptability is improved, but device complexity increases
Solution Approach 1:
The connector is divided into two separable parts: a first part with a first contactor and a second part with a second contactor. These parts can be assembled in different configurations (perpendicular or longitudinal) to adapt to different outlet spaces. The segmentation allows a single connector design to serve multiple spatial requirements without needing multiple specialized connector types.
Solution Approach 2:
The connector configuration is made dynamic through the ability to assemble and disassemble the first and second parts in different orientations. The snap-fastening mechanism enables quick reconfiguration between perpendicular and longitudinal arrangements, allowing the connector to adapt its shape according to the available space around the electrical outlet without requiring multiple static connector designs.
2Adaptability or versatility
If multiple connector shapes are maintained in inventory, then adaptability is improved, but manufacturing efficiency deteriorates
Solution Approach 1:
The connector parts are designed with universal features that allow them to function in multiple configurations. The first and second connector parts can be assembled in either perpendicular or longitudinal orientations, meaning a single universal connector design replaces the need for multiple specialized connector types. This universality simplifies manufacturing by standardizing production around one design rather than requiring separate production lines for different connector shapes.
Solution Approach 2:
The invention merges the functionality of multiple connector shapes into a single connector system. By combining the first and second connector parts with complementary interlocking elements, the system achieves the functional equivalence of multiple connector types while being manufactured as a single standardized component pair, thereby improving manufacturing efficiency.
3Manufacturing precision
If specialized tools are required for assembly, then manufacturing precision is improved, but ease of operation deteriorates
Solution Approach 1:
The connector employs self-aligning interlocking elements that guide the assembly process without requiring specialized tools. The complementary shapes of the first and second connector parts automatically align during assembly, ensuring manufacturing precision through geometric constraints rather than tool-dependent positioning. This self-service mechanism allows anyone to assemble the connector correctly without specialized training or equipment.
Solution Approach 2:
The snap-fastening elements act as intermediaries that facilitate precise assembly without requiring specialized tools. These elements provide a mechanical mediation between the first and second connector parts, ensuring accurate positioning and secure connection through their complementary geometries, thereby achieving both precision and ease of operation.
Data Source
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AI summary
The electrical connector (10) is intended to electrically connect a first electrical component to a second electrical component. It comprises a first connector portion (12) elongated in a first direction (A), including a first contactor (16) intended to be connected to said first electrical component, and a second connector portion (14) elongated in a second direction (B), including a second contactor (20) intended to be connected to said second electrical component. The connector portions (12, 14) can be assembled with each other in at least two distinct possible configurations, namely a first configuration in which the first (16) and second (20) contactors are connected such that the first (A) and second (B) directions form a right angle, and a second configuration in which the first (16) and second (20) contactors are connected such that the first (A) and second (B) directions are parallel.