Modular Electronic Prototyping Platforms for Reliable Iteration
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Solution Overview
Problem
Electronics prototyping platforms face challenges in transitioning prototypes from bench testing to real-world deployment due to fragility, unreliability, bulkiness, and high replication costs, making them unsuitable for comprehensive evaluation.
Innovation Solution
A modular electronics prototyping system comprising modules with electrically insulative substrates and breadboards that allow for easy interconnection and secure fastening, using orientation features and symbols for proper electrical connections, facilitating the creation of robust and scalable prototypes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If prototypes are built using traditional breadboard methods, then quick exploration and iteration of ideas is enabled, but the prototypes become fragile, unreliable, and too bulky for real-world deployment
Solution Approach 1:
The system divides the prototype into modular units with standardized interfaces. Each module is a self-contained functional unit that can be independently designed, tested, and replaced. This segmentation allows for reliable real-world deployment while maintaining quick iteration capabilities through modular reconfiguration.
Solution Approach 2:
The system employs universal mounting holes, standardized connector interfaces, and common substrate materials across all modules. This universality enables different modules to be combined in various configurations for different applications, ensuring reliability through standardized connections while facilitating rapid prototyping through reusability.
2Ease of manufacture
If prototypes are built using traditional methods, then initial idea testing is possible, but replication becomes time-consuming and expensive
Solution Approach 1:
The system pre-establishes standardized mounting hole patterns, connector interfaces, and substrate designs before actual prototyping begins. This preliminary standardization allows for rapid replication of prototypes by simply assembling pre-designed modules rather than building from scratch each time.
Solution Approach 2:
The modular design allows individual modules to be easily discarded or replaced without affecting the entire prototype. Successful modules can be recovered and reused in different configurations, while failed modules can be quickly replaced with standardized alternatives, significantly reducing replication time and cost.
3Adaptability or versatility
If prototypes are built using conventional approaches, then basic functionality can be achieved, but they lack the robustness needed for comprehensive real-world testing
Solution Approach 1:
The system uses composite construction combining rigid substrates with flexible mounting mechanisms, metal connectors with insulating elements, and protective housings. This composite approach provides the robustness needed for real-world deployment while maintaining the adaptability to configure different functional combinations.
Solution Approach 2:
The modular design incorporates built-in tolerance features, standardized interfaces with built-in alignment mechanisms, and protective mounting structures that anticipate and compensate for real-world conditions. This beforehand cushioning ensures robust operation in varied environments while preserving functional versatility.
Data Source
AI summary
The description relates to electronic prototyping platforms. One example can include an electrically insulative substrate having generally opposing first and second major surfaces and that includes an orientation feature that is visible on both of the first and second major surfaces. The example can include a first mounting hole through the substrate that is bordered by a first electrical conductor associated with data transmission. The example can also include a second mounting hole through the substrate that is bordered by a second electrical conductor associated with electrical ground, and a third mounting hole through the substrate that is bordered by a third electrical conductor associated with electrical power. The example can also include an edge connector tab defined by the substrate and having three exposed electrically conductive contacts that are coupled to the data electrical conductor, the ground electrical conductor, and the power electrical conductor and insulated from one another.


