Modular Electrostatic Air Cleaner for Compact Particle Removal

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Solution Overview

Problem

Conventional electrostatic air cleaners are not suitable for domestic use due to their size, mobility, and maintenance requirements, and there is a need for a more efficient and compact solution that can easily scale, carry, and maintain particle collection.

Innovation Solution

The electrostatic air cleaner comprises a main body with a corona discharged module and a collector module, where the corona discharged module produces point discharges to charge air particles, and the collector module captures these particles using a modular design that allows for various configurations and easy maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If wire-plate type ESP is used for industrial air purification, then fine particles removal efficiency is improved, but volume and mobility deteriorate

Engineering Contradiction:
Improvefine particles removal efficiencyVSAvoidvolume
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The ESP is divided into multiple independent modules, each containing a discharge electrode and collection electrode pair. These modules can be arranged in series within a compact housing, enabling high particle removal efficiency through multiple stages while maintaining a small overall volume suitable for portable use.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If wire-plate type ESP is used for industrial air purification, then fine particles removal efficiency is improved, but ease of maintenance deteriorates

Engineering Contradiction:
Improvefine particles removal efficiencyVSAvoidease of maintenance
Core Design Contradiction:
Manufacturing precisionVSEase of repair

Solution Approach 1:

Each module with discharge and collection electrodes is designed as an independent unit that can be easily accessed and cleaned. The modular structure allows users to remove and clean individual electrode pairs without disassembling the entire device, significantly improving ease of maintenance while preserving high removal efficiency.

Inventive Principle:
Principle #1Segmentation

3Reliability

If conventional electrostatic air cleaner design is used, then particle collection function is achieved, but device complexity and size increase

Engineering Contradiction:
Improveparticle collection functionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple functional components are integrated into a compact unified structure. The discharge electrodes, collection electrodes, fan, and housing are combined into a single portable unit with streamlined airflow path, reducing device complexity while maintaining effective particle collection function.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables efficient particle removal from the air, making the air cleaner compact, portable, and easy to manufacture and maintain, while allowing for scalability and versatility in unit combinations.

Implementation Method 1

the corona discharged module is used for producing point discharges with first polarity... Particles in the air stream would be electrically charged by an electric field of the corona discharged module

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 2

The charged particles are then attracted and thus adhere to collection plates so as to purify the air

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS9962711B2Electrostatic air cleaner
Publication Date: 2018.05.08 IND TECH RES INST
  • US9962711B2 patent drawing
  • US9962711B2 patent drawing
  • US9962711B2 patent drawing

AI summary

An electrostatic air cleaner comprises a main body, a corona discharged module, a collector module and a fan. The main body has an airflow passage for disposing the corona discharged module, the collector module and the fan. The fan is used for drawing an air stream into the airflow passage. The corona discharged module is used for discharging particles in the air stream. The charged particles are then captured by the collector module.