Modular Cascaded Energy Architecture for Intermittently Charged Rail EVs

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Solution Overview

Problem

Conventional rail-based electric vehicles face limitations in range, lifespan of energy sources, and lack of flexibility due to reliance on continuous charge sources, which are costly and aesthetically unappealing, and do not efficiently manage power for multiple motors and auxiliary loads.

Innovation Solution

The implementation of modular cascaded energy systems that can supply multiphase, single-phase, and DC power to various loads, allowing for interconnection between modules to exchange energy and utilize converters to modify voltage from intermittently connected charge sources, enabling charging while in motion and optimizing energy use across multiple energy sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If continuous charge source lines are installed alongside the rail, then power supply reliability is improved, but infrastructure cost and aesthetic impact worsen

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidinfrastructure cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The energy system is divided into modular units, each containing energy storage devices and power conversion equipment. These modules can be independently installed and managed, replacing the need for continuous overhead or ground-level charge source lines while maintaining reliable power supply to multiple motors and auxiliary loads.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vehicle equips itself with energy storage devices (batteries, capacitors, or fuel cells) and onboard power management systems, making it self-sufficient in power supply. This eliminates dependence on external continuous charge source infrastructure, allowing the vehicle to operate independently across the entire rail span.

Inventive Principle:
Principle #25Self-service

2Length of moving object

If energy storage system is added to extend range, then operational range is improved, but device complexity worsens

Engineering Contradiction:
Improveoperational rangeVSAvoidsystem complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The energy storage system is modularized into separate devices (batteries, capacitors, or fuel cells) that can be independently managed and replaced. Each module connects to the power distribution system through standardized interfaces, simplifying integration despite the added complexity of extended range capability.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If modular cascaded energy system with multiple converters is implemented, then energy management flexibility is improved, but device complexity worsens

Engineering Contradiction:
Improveenergy management flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power management system is divided into multiple independent power converters, each handling specific power conversion tasks (AC-DC, DC-DC, DC-AC). These modular converters can be selectively activated based on operational requirements, providing flexible energy management while maintaining manageable system complexity through standardized interfaces and independent control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power converters are designed with universal functionality to handle multiple conversion modes (AC-DC rectification, DC-DC conversion, DC-AC inversion) and can serve multiple loads (motors, auxiliary systems). This multi-functionality reduces the need for specialized equipment for each function, balancing flexibility with complexity management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the energy management and flexibility of rail-based electric vehicles by extending their range, improving lifespan of energy sources, and efficiently powering multiple loads, while reducing infrastructure costs and aesthetic concerns.

Implementation Method 1

Each module can be configured with multiple converters and one or more energy sources such that the modules can receive relatively high voltage signals from the intermittently connected charge source and modify that voltage with one or more converters to charge the one or more energy sources

Methodology Applied
Scientific EffectElectrical energy conversion and storage: Battery (electricity)

Implementation Method 2

Each module can be configured with multiple converters and one or more energy sources such that the modules can receive relatively high voltage signals from the intermittently connected charge source and modify that voltage with one or more converters to charge the one or more energy sources, and also such that the modules can utilize another converter two convert the DC voltage from the one or more energy sources into an AC output voltage for powering the one or more loads of the EV

Methodology Applied
Scientific EffectDC to AC voltage conversion:

Data Source

PatentUS11827115B2Systems, devices, and methods for rail-based and other electric vehicles with modular cascaded energy systems
Publication Date: 2023.11.28 TAE TECHNOLOGIES INC
  • US11827115B2 patent drawing
  • US11827115B2 patent drawing
  • US11827115B2 patent drawing

AI summary

Example embodiments of systems, devices, and methods are provided for electric vehicles that are subject to intermittent charging, such as rail-based electric vehicles, having one or more modular cascaded energy systems. The one or more modular systems can be configured to supply multiphase, single phase, and/or DC power to numerous motor and auxiliary loads of the EV. If multiple systems or subsystems are present in the EV, they can be interconnected to exchange energy between them in numerous different ways, such as through lines designated for carrying power from the intermittently connected charge source or through the presence of modules interconnected between arrays of the subsystems. The subsystems can be configured as subsystems that supply power for motor loads alone, motor loads in combination with auxiliary loads, and auxiliary loads alone.