Modular Energy Storage Plant Segmentation for Scalability

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Solution Overview

Problem

Existing energy storage systems face challenges in scalability, complexity, and control complexity, making it difficult to increase capacity and maintain efficient operation, especially under part load conditions.

Innovation Solution

The energy storage plant is modularized into separate plant modules with independent heat sources, thermal storage devices, and heat exchangers, allowing for independent control and operation, enabling flexible scaling and efficient energy distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple heaters and blowers are connected in parallel to increase system capacity, then the energy storage capacity increases, but the system complexity and control difficulty increase significantly

Engineering Contradiction:
Improveenergy storage capacityVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The system is divided into independent plant modules, each containing its own heater, blower, thermal storage device, and heat exchanger. This segmentation allows each module to operate autonomously, reducing overall system complexity while maintaining scalable capacity. Each module can be controlled independently, avoiding the coordination challenges of parallel-connected components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the thermal storage device, charging flow path, and discharging flow path as separate, self-contained units for each plant module. This extraction eliminates the need for complex manifold systems and inter-module fluid distribution, simplifying the overall architecture while preserving energy storage capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

2Quantity of substance

If multiple heaters and blowers are connected in parallel to increase system capacity, then the energy storage capacity increases, but the control coordination and synchronization become difficult and complex

Engineering Contradiction:
Improveenergy storage capacityVSAvoidcontrol coordination
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

Each plant module is equipped with its own control system that can independently manage charging and discharging operations. This segmentation of control functions eliminates the need for complex coordination and synchronization between multiple heaters and blowers, as each module operates autonomously based on its own thermal storage state and system demands.

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If a single large thermal storage device is used, then the system footprint is reduced, but the system lacks flexibility in scaling and adaptation to different project requirements

Engineering Contradiction:
Improvesystem footprintVSAvoidscaling flexibility
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The thermal storage capacity is distributed across multiple plant modules, each with its own thermal storage device. This allows the system to be scaled by adding or removing entire modules rather than modifying a single large storage device. The modular approach provides flexibility to adapt to different project requirements while maintaining a compact footprint through efficient module arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system allows dynamic configuration by enabling the addition or removal of plant modules based on project-specific energy storage requirements. This dynamic scalability is achieved through standardized module interfaces that allow flexible system architecture adaptation without requiring complete system redesign.

Inventive Principle:
Principle #15Dynamics

4Power

If a single large heat exchanger is used, then the heat transfer capacity is increased, but the system becomes less adaptable to part load operations and has higher minimum load requirements

Engineering Contradiction:
Improveheat transfer capacityVSAvoidpart load adaptability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The heat exchanger function is distributed across multiple plant modules, each with its own heat exchanger unit. This allows the system to operate efficiently at part load by activating only the necessary number of modules rather than running a single large heat exchanger at reduced capacity. Each module can be independently controlled to match the actual thermal demand, improving part load adaptability while maintaining sufficient total heat transfer capacity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This modular approach reduces control complexity, increases efficiency, allows for easy scaling, and improves adaptability to part load operations, while maintaining system availability during maintenance and reducing the footprint and transport limitations.

Implementation Method 1

a heat source configured to provide heat to a heat transfer fluid (HTF)

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a thermal storage device configured to store thermal energy

Methodology Applied
Scientific EffectThermal energy storage: Thermal Energy Storage

Implementation Method 3

a heat exchanger (HE) configured to receive heat via the heat transfer fluid and to provide the heat to a working fluid of a heat consuming system

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

a charging flow path configured to transfer heat from the heat source to the thermal storage device via the HTF

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 5

a discharging flow path configured to transfer heat from the thermal storage device to the heat exchanger via the HTF

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP4155508A1Energy storage plant and operating method
Publication Date: 2023.03.29 SIEMENS GAMESA RENEWABLE ENERGY GMBH & CO KG
  • EP4155508A1 patent drawingFigure 1
  • EP4155508A1 patent drawingFigure 2
  • EP4155508A1 patent drawingFigure 3

AI summary

An energy storage plant for storing energy is provided, which comprises two or more plant modules (10, 20). Each plant module (10, 20) comprises at least a heat source (11, 21) configured to provide heat to a heat transfer fluid; a thermal storage device (12, 22) configured to store thermal energy; a heat exchanger (13, 23) configured to receive heat via the heat transfer fluid and to provide heat to a working fluid of a heat consuming system (180); a charging flow path configured to transfer heat from the heat source (11, 21) to the thermal storage device (12, 22) via the heat transfer fluid; and a discharging flow path configured to transfer heat from the thermal storage device (12, 22) to the heat exchanger (13, 23) via the heat transfer fluid. The thermal storage device (12, 22), the charging flow path and the discharging flow path of each plant module (10, 20) are separate from the thermal storage device, the charging flow path and the discharging flow path of each of the other of said two or more plant modules (10, 20).