Modular Exercise System With Variable Resistance Unit

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Solution Overview

Problem

Traditional exercise equipment is often bulky, heavy, and not portable, limiting its use to specific areas and requiring significant space and investment. Additionally, many machines are dedicated to single exercises, and free weights require a collection of different sizes, further limiting portability and versatility.

Innovation Solution

A compact high resistance fitness device that combines a modifiable bench system with a removable resistance unit. The resistance unit features at least one resistance module with a coil storage spool and a pull cord that can generate variable weight resistance, allowing for a wide range of exercises. The bench system is configurable in various positions, including flat, seated, incline, decline, and sliding seat configurations, and can be used with or without the resistance unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional exercise machines are used, then exercise functionality is provided, but portability is poor and space requirements are large

Engineering Contradiction:
Improveexercise functionalityVSAvoidportability
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The exercise system is divided into separate modular components: a resistance unit with resistance modules, a bench unit with positioning mechanisms, and connecting elements. This segmentation allows each component to be independently moved and configured, dramatically improving portability while maintaining full exercise functionality through various combinations and arrangements of the modular parts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The resistance unit is designed to be universally applicable across multiple exercise configurations by incorporating positioning mechanisms that allow it to be placed at various locations on the bench unit. The same resistance unit can serve different exercise purposes (chest press, rowing, leg extension, etc.) by simply repositioning it, eliminating the need for multiple dedicated machines and thereby improving portability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple exercise machines are used to provide variety, then exercise versatility is improved, but space requirements and device complexity increase

Engineering Contradiction:
Improveexercise varietyVSAvoidspace requirements
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

A single resistance unit combined with a configurable bench unit can perform multiple exercises including chest press, rowing, leg extension, and more. The resistance unit's ability to be positioned at various locations on the bench allows one piece of equipment to replace what would traditionally require multiple separate machines, thereby providing exercise variety while minimizing space requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The bench unit incorporates dynamic positioning mechanisms that allow the resistance unit to be moved between different locations during exercise sessions. This dynamic reconfiguration capability enables a single static piece of equipment to provide the functional variety of multiple machines, reducing the total space needed while maintaining exercise versatility.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If free weights are used to provide resistance variety, then resistance options are improved, but portability deteriorates due to the need for multiple weights

Engineering Contradiction:
Improveresistance varietyVSAvoidportability
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The resistance unit incorporates multiple resistance modules within a single integrated structure, providing a variety of resistance levels and types (spring resistance, friction resistance, etc.) without requiring separate weight plates. This universal resistance mechanism maintains portability while delivering the resistance variety that would otherwise require multiple free weight sets.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple resistance mechanisms are merged into a single resistance unit housing, combining what would traditionally be separate weight sets into one portable component. The resistance modules can be independently adjusted to provide different resistance levels, eliminating the need to move multiple individual weight plates while maintaining full resistance variety.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If dedicated exercise machines are used, then exercise specificity is improved, but adaptability to different exercises deteriorates

Engineering Contradiction:
Improveexercise specificityVSAvoidmulti-exercise capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The bench unit features dynamic positioning mechanisms that allow the resistance unit to be moved to specific locations optimized for different exercises. This dynamic adjustability maintains exercise specificity by allowing proper form and positioning for each exercise type while simultaneously providing adaptability to perform multiple different exercises with the same equipment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system segments the exercise functionality into independent adjustable components: the resistance unit can be positioned at different locations, the bench unit can be configured in various positions, and connecting elements can be adjusted. This segmentation allows each exercise to be properly configured for optimal specificity while maintaining the ability to transition between different exercises.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a versatile and portable solution for performing a variety of resistance and aerobic exercises, optimizing muscle engagement and space usage. It allows users to perform multiple exercises with a single resistance unit, reducing the need for multiple machines and free weights, and can be easily moved and stored.

Implementation Method 1

The resistance module includes a coil storage spool configured to wrap and unwrap a pull cord emanating from the resistance module

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The resistance module generates variable weight resistance in a compact and portable resistance unit

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12280290B2Exercise system with a variable resistance unit
Publication Date: 2025.04.22 MAXPRO FITNESS
  • US12280290B2 patent drawing
  • US12280290B2 patent drawing
  • US12280290B2 patent drawing

AI summary

An exercise system includes a bench system usable in combination with a resistance unit for the performance of a wide variety of exercises including those previously performed using free weights, exercise machines, rowing machines, and/or ski machines. The bench system preferably includes a bench unit, which is configurable in various bench configurations including flat, seated, incline and decline configurations as well as a sliding seat configuration. The bench system can include an extension unit mounted to the bench unit, wherein a resistance unit is mountable to the exercise system in a plurality of mounting positions that align with various bench configurations to permit the performance of a wide variety of resistance exercises while varying the angle of resistance generated by the pull cord on the body party being exercised. The mounting positions optimize the location of the resistance unit and the pull cords depending upon the bench configuration to vary and optimize the angle of resistance applied to the user's muscles and body parts during exercises.