Modular Extruded Rack Framework for Seismic Load and Space Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current datacenter rack cabinet systems are inefficient in terms of space and material usage, and fail to meet dynamic load requirements, particularly in seismically active areas, due to their fixed design and significant weight, which limits horizontal and vertical space utilization and increases costs.

Innovation Solution

A modular, seismically engineered building-block rack framework with extruded vertical and horizontal structural members that can be cut to length, featuring symmetrical designs for efficient coupling and seismic bracing, allowing for flexible installation and incremental seismic adaptation, enabling high-density storage with reduced footprint and increased dynamic load capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If standard rack cabinet systems are used, then structural strength and stability are provided, but space utilization is limited and material usage is excessive

Engineering Contradiction:
Improvespace utilizationVSAvoidmaterial usage
Core Design Contradiction:
Area of stationary objectVSLoss of substance

Solution Approach 1:

The rack system is divided into modular components including vertical posts, horizontal rails, and adjustable mounting brackets. These segmented elements can be configured in different arrangements to optimize space utilization while using only the necessary materials for each specific application, eliminating the need for complete standardized rack cabinets.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If fixed design rack cabinets are used, then structural stability is ensured, but adaptability to different equipment configurations is limited

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The rack system incorporates adjustable mounting brackets and reconfigurable horizontal rails that can be positioned at various heights and angles. This dynamic configuration capability allows the structure to adapt to different equipment sizes and layouts while maintaining structural stability through proper engineering of the adjustable components.

Inventive Principle:
Principle #15Dynamics

3Strength

If seismically engineered racks are used, then dynamic load capacity is improved, but weight and material usage increase significantly

Engineering Contradiction:
Improvedynamic load capacityVSAvoidrack weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

Seismic strengthening features are applied locally only where dynamically loaded equipment is mounted, rather than uniformly throughout the entire rack structure. This includes localized bracing and reinforcement at specific mounting points, achieving the necessary dynamic load capacity while minimizing overall weight and material usage.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10531591B2Data center racks and structural framework for electronic equipment and non-electronic equipment
Publication Date: 2020.01.07 ARA USA LLC
  • US10531591B2 patent drawing
  • US10531591B2 patent drawing
  • US10531591B2 patent drawing

AI summary

A storage system for mounting equipment includes a plurality of vertical structural side members positioned at corners of the storage system. A plurality of horizontal structural members is coupled to the plurality of vertical structural side members. Specifically, each of the horizontal structural members has a plurality of corners, and each corner of each horizontal structural member is coupled to one of the vertical structural side members. Each vertical structural side member is an extrusion having a length selected to accommodate a desired height in a facility in which the storage system is installed.