Modular Fan Lamp Structure for Compact Assembly and Packaging
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Solution Overview
Problem
Existing fan lamps have unreasonable structural designs that complicate assembly and disassembly, leading to increased packaging and transportation costs due to their large size after disassembly.
Innovation Solution
A split-type fan lamp structure with a more reasonable design, featuring an installation housing, fan blade structure, lamp body modules, connectors, and a supporting member, allowing for disassembly into smaller components that can be easily packaged and transported, and assembly into a compact vertical form.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If fan lamp components are processed and formed separately then manufacturing flexibility is improved, but assembly and disassembly convenience deteriorates
Solution Approach 1:
The fan lamp is divided into multiple independent modules including lamp body modules, fan blade modules, and installation housing modules. Each module can be manufactured separately using standardized connection interfaces (connectors with positioning protrusions and recesses), enabling flexible manufacturing while maintaining easy assembly through modular design. The segmentation allows each component to be produced independently yet connected seamlessly during installation.
2Ease of manufacture
If fan lamp structure is designed for separate component processing then manufacturing flexibility is improved, but disassembled size remains large increasing packaging costs
Solution Approach 1:
The lamp body modules are designed to nest within each other when disassembled, with smaller components fitting into larger ones. The arc-shaped lamp body modules can be stacked vertically or horizontally, utilizing the hollow spaces and contours of adjacent modules. This nesting arrangement significantly reduces the packaging volume compared to separate component storage, directly addressing the volume increase issue while preserving manufacturing flexibility.
3Adaptability or versatility
If traditional fan lamp structure is used then functional requirements are met, but structural arrangement is unreasonable leading to large vertical size
Solution Approach 1:
The lamp body modules are designed with arc-shaped structures that extend horizontally rather than vertically. Multiple lamp body modules are arranged side-by-side in a horizontal plane, forming a circular or semi-circular lighting array. This horizontal arrangement in another dimension reduces the vertical profile while maintaining the required lighting coverage and functional performance, directly solving the excessive vertical size problem.
Data Source
AI summary
The present disclosure relates to the technical field of fan lamps, in particular to a split-type fan lamp structure. The split-type fan lamp structure comprises an installation housing; a fan blade structure is arranged below the installation housing, and an installation space is formed inside the installation housing for installing and arranging a driving mechanism; a driving end of the driving mechanism extends downwards through a clearance hole at the bottom of the installation housing and is connected to the fan blade structure; a plurality of lamp body modules are arranged outside the outer contour of the fan blade structure; the lamp body modules as a whole are designed to be elongated and curved with an arc-shaped structure; any two adjacent lamp body modules are connected by a connector, and a plurality of lamp body modules are assembled into an annular structure.