Modular Fence Structure Using Cylindrical Members and Clips

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Solution Overview

Problem

The construction of buildings often requires complex tools and techniques, such as welding and complicated bracket assemblies, making it difficult for inexperienced individuals or professionals to construct structures efficiently and economically.

Innovation Solution

A method using cylindrical members, clips with an arcuate section, and plates with slots to support purlins, allowing for the assembly of structures with minimal tools like a saw and screwdriver, enabling the construction of buildings, walls, and fences using self-tapping screws.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If welding and complicated bracket assemblies are used, then structural strength and reliability are improved, but device complexity and ease of manufacture deteriorate

Engineering Contradiction:
Improvestructural strengthVSAvoidconstruction complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The structure is divided into modular components: cylindrical members for vertical support, horizontal members for framing, clips for connection, and plates for reinforcement. Each component is standardized and can be assembled independently, reducing overall construction complexity while maintaining structural integrity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Clips serve as intermediary connection elements between cylindrical members and horizontal members. These clips provide a standardized interface that simplifies assembly, eliminating the need for complex welding procedures while ensuring reliable mechanical connections through interlocking geometries

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If welding and complicated bracket assemblies are used, then structural strength and reliability are improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidconstruction ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The structure is divided into modular components: cylindrical members for vertical support, horizontal members for framing, clips for connection, and plates for reinforcement. Each component is standardized and can be assembled independently, reducing overall construction complexity while maintaining structural integrity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Clips serve as intermediary connection elements between cylindrical members and horizontal members. These clips provide a standardized interface that simplifies assembly, eliminating the need for complex welding procedures while ensuring reliable mechanical connections through interlocking geometries

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If simple tools and assembly methods are used, then ease of operation and productivity are improved, but manufacturing precision may deteriorate

Engineering Contradiction:
Improveassembly easeVSAvoidpositioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

Connection features are designed with localized precision elements: clips have specifically shaped engagement surfaces that mate with corresponding features on cylindrical members, and plates have pre-drilled holes positioned at exact locations. This concentrates precision requirements at critical connection points while allowing simpler fabrication for the overall structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Connection features such as slots, holes, and engagement surfaces are pre-formed on components during manufacturing. This preliminary preparation of connection interfaces ensures precise positioning during assembly without requiring complex alignment procedures or specialized tools on-site

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7845134B2Structure and a method for constructing the structure
Publication Date: 2010.12.07 LACEY JR HARVEY W
  • US7845134B2 patent drawing
  • US7845134B2 patent drawing
  • US7845134B2 patent drawing

AI summary

A structure and a method for producing the structure wherein the structure comprises a framework of purlins supported by clips and plates and upright cylindrical members to form a structure of a fence, wall or a structure and the method comprises supporting the purlins between cylindrical members by the use of clips and plates to produce a structure which may include a slanted or peaked roof and may include windows and doors.