Modular Fence Panel Design for Terrain Adaptation

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Solution Overview

Problem

Traditional fence construction methods result in significant material waste, higher costs, increased shipping and landfill usage, and environmental impact due to custom on-site building, whereas pre-manufactured panels reduce waste but lack flexibility in adapting to varying terrain and property lines.

Innovation Solution

A method and system for designing and fabricating fence panels using a software interface that allows dynamic adjustment of fence board widths and gaps, enabling precise fitting to varying panel widths and terrain, coupled with pre-manufactured panel technology for efficient production and installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If custom on-site fence construction is used, then flexibility in adapting to terrain and property lines is improved, but material waste and construction costs increase

Engineering Contradiction:
Improveflexibility in adapting to terrainVSAvoidmaterial waste
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The fence system is divided into modular pre-manufactured panels that can be independently configured. Each panel is a discrete unit that can be assembled in different arrangements to adapt to varying terrain and property line requirements while maintaining manufacturing efficiency and minimizing waste through standardized production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design allows for adjustment of panel parameters such as height, length, and board configuration to match specific site requirements. By varying these parameters within a pre-manufactured framework, the system achieves adaptability to different terrains without requiring complete custom construction, thereby reducing material waste.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If custom on-site fence construction is used, then flexibility in adapting to property lines is improved, but construction costs increase

Engineering Contradiction:
Improveflexibility in adapting to property linesVSAvoidconstruction costs
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The fence is constructed from separate, pre-manufactured panel segments that can be independently positioned and configured along property lines. This modular approach allows easy adaptation to irregular property boundaries while maintaining cost efficiency through standardized manufacturing processes and reduced on-site labor requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Fence panels are pre-manufactured off-site with precise dimensions and configurations before delivery to the installation location. This preliminary action reduces on-site construction time and labor costs while allowing the panels to be customized to match specific property line requirements through the manufacturing process rather than through expensive field modifications.

Inventive Principle:
Principle #10Preliminary action

3Loss of substance

If pre-manufactured panels are used, then material waste is reduced, but flexibility in adapting to varying terrain is lost

Engineering Contradiction:
Improvematerial wasteVSAvoidflexibility in adapting to terrain
Core Design Contradiction:
Loss of substanceVSAdaptability or versatility

Solution Approach 1:

The pre-manufactured fence system uses modular panels that can be arranged in different configurations to accommodate varying terrain. Each panel is a standardized unit that maintains manufacturing efficiency and minimizes waste, while the segmented nature of the system allows for flexible positioning and adaptation to slopes, contours, and other terrain variations through proper installation techniques.

Inventive Principle:
Principle #1Segmentation

4Loss of substance

If pre-manufactured panels are used, then material waste is reduced, but customization to panel widths is limited

Engineering Contradiction:
Improvematerial wasteVSAvoidcustomization to panel widths
Core Design Contradiction:
Loss of substanceVSAdaptability or versatility

Solution Approach 1:

The pre-manufactured panels are designed with adjustable parameters including width, height, and board configuration. By offering a range of standardized size options, the system allows customization to match different opening widths and design requirements while maintaining the efficiency benefits of pre-manufactured production and minimizing material waste through optimized cutting and material utilization.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20230229820A1Design and construction of fences and fence components
Publication Date: 2023.07.20 KNUDSEN N ERIC
  • US20230229820A1 patent drawing
  • US20230229820A1 patent drawing
  • US20230229820A1 patent drawing

AI summary

Interactive systems and methods are provided for designing and constructing fences or other structures supported by posts, including methods which enable users to design custom fence panels and be presented with dynamic visual representations of such custom fence panels.