Modular Fiber Optic Connector Assembly for Slim Reusable Coupling
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Solution Overview
Problem
Existing fiber optic connector systems lack improved construction properties, particularly in terms of form factor, reliability, and reusability, with existing solutions often being complex and costly to manufacture and assemble.
Innovation Solution
A connector system comprising a first and second connector device with identical universal modules and configuration modules, allowing for a slim form factor, improved compatibility, and ease of assembly, with interchangeable configuration modules and independent strain relief units, enabling a reusable and ruggedized connector system.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Length of moving object
If traditional fiber optic connector systems are used, then connector functionality is achieved, but the form factor is bulky and construction complexity increases
Solution Approach 1:
The connector device is divided into two independent modules: a universal module containing the optical contact and ferrule holder, and a configuration module defining connector gender. This segmentation allows each module to be optimized independently, reducing overall complexity while maintaining compact dimensions.
Solution Approach 2:
The universal module is designed with gender-neutral features that can accommodate both male and female connector configurations through interchangeable configuration modules. This multi-functionality reduces the need for multiple specialized connector designs, simplifying construction while maintaining a compact form factor.
2Reliability
If connector devices are designed for reusability, then service life is improved, but manufacturing complexity and cost increase
Solution Approach 1:
By segmenting the connector into reusable universal module and configurable module, the design enables selective replacement of components. The universal module with precision optical contact can be manufactured once to high tolerances for long service life, while configuration modules can be simpler and interchangeable, balancing manufacturing ease with reusability.
Solution Approach 2:
The modular design allows the universal module to be recovered and reused across multiple connector assemblies, while configuration modules can be discarded or replaced independently. This approach improves service life of critical components without requiring entire connectors to be manufactured with high complexity.
3Length of moving object
If connector devices are designed with slim form factor, then space efficiency is improved, but structural strength and protection may be compromised
Solution Approach 1:
The configuration module is designed to surround and protect the universal module in a nested arrangement. This nesting provides structural strength and protection to the delicate optical contact while maintaining a compact overall form factor, as the protective elements are integrated within the existing dimensional envelope rather than adding external bulk.
Data Source
AI summary
A connector system has a first connector device including a first universal module and a first configuration module, and has a second connector device including a second universal module identical to the first universal module and a second configuration module. The universal modules each include an optical contact and the configuration modules each define a connector gender, and the first connector device and the second connector device are suitable for entering into a common plug connection when assembled.