Modular Filter Assembly with Configurable Inlets
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Solution Overview
Problem
Conventional filtration systems are inflexible and costly due to their fixed form factor, which limits their ability to adapt to changing fluid flow conditions and specific filtration needs, often requiring over-capacity or suboptimal filtration performance.
Innovation Solution
A modular fluid filtration system comprising a head portion, base portion, and filter tube housing that allows multiple assemblies to be connected and oriented for customizable filtration, with multiple inlets and outlets for adjustable configurations and interchangeability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a fixed form factor filtration system is used, then the system structure is simple and manufacturing cost is low, but the adaptability to different filtration needs and fluid flow conditions is poor
Solution Approach 1:
The filtration system is divided into multiple discrete filter assemblies that can be individually selected and combined. Each assembly includes a filter housing, filter media, and connection components, allowing the system to be segmented into modular units that can be configured based on specific filtration requirements.
Solution Approach 2:
The filter assemblies are designed with universal connection interfaces and standardized components that allow the same basic assembly design to serve multiple filtration applications. The multi-functionality is achieved through interchangeable filter media and configurable assembly orientations, enabling a single modular design to address various filtration needs.
2Adaptability or versatility
If a fixed form factor filtration system is used, then the manufacturing and installation cost is low, but the ability to manipulate and adjust the system is limited
Solution Approach 1:
The system is segmented into standardized filter assemblies that can be manufactured independently using consistent processes. This segmentation allows for economies of scale in manufacturing individual assemblies while maintaining low overall costs through modular construction and simplified installation procedures.
3Adaptability or versatility
If filtration systems are designed for specific applications, then the filtration performance is optimized, but the system lacks interchangeability and requires custom manufacturing
Solution Approach 1:
The filter assemblies incorporate universal connection interfaces, standardized housing dimensions, and interchangeable filter media that enable the same basic assembly design to be used across multiple applications. This universality achieves interchangeability without requiring custom manufacturing, as assemblies can be configured for different applications by selecting appropriate filter media and connection orientations.
Solution Approach 2:
While maintaining overall modular standardization, the system allows for local customization through interchangeable filter media types and configurable assembly orientations. This local quality approach enables optimization for specific filtration requirements while preserving the interchangeability of the base assembly structure.
Data Source
AI summary
A fluid filter assembly that is defined by a head portion, a base portion, and a filter tube housing that is captured therebetween. Each head portion includes more than one fluid inlet and more than one fluid outlet that are oriented relative to the respective head portion such that a plurality of fluid filter assemblies can be fluidly connected to one another to provide a desired degree of filtration of the fluid passed therethrough and such that the fluid filter assemblies can be oriented in a plurality of orientations relative to one another to provide a desired configuration of the fluid filter assembly.