Modular Firearm Assembly with Manual Latch Mechanism

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Solution Overview

Problem

Existing firearms are difficult to quickly and accurately assemble and disassemble, especially in field conditions with poor light, and lack efficient storage and transportation solutions that prevent loss of components.

Innovation Solution

A modular firearm design with sub-assemblies that can be easily assembled and disassembled using simple tools, featuring a manually operable latch mechanism and a compartmented storage bag for organized transportation and protection of components, ensuring precise assembly and disassembly without component loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a modular firearm design with sub-assemblies is used, then ease of assembly and disassembly is improved, but device complexity increases

Engineering Contradiction:
Improveease of assembly and disassemblyVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The firearm is divided into multiple sub-assemblies (barrel module, handguard module, upper receiver module, lower receiver module) that can be independently manufactured, stored, and assembled. This segmentation enables rapid field assembly while maintaining manufacturing precision through standardized interfaces and locating features on each module.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If manually operable latch mechanism is used for securing sub-assemblies, then ease of operation in field conditions is improved, but device complexity increases

Engineering Contradiction:
Improveease of operation in field conditionsVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The manually operable latch mechanism allows the user to secure and release sub-assemblies without requiring external tools or assistance. The latch members engage with locating features on the modules themselves, making the system self-contained and suitable for field conditions while maintaining operational simplicity.

Inventive Principle:
Principle #25Self-service

3Reliability

If compartmented storage bag is used for transporting sub-assemblies, then protection and organization of components is improved, but loss of time for assembly may increase

Engineering Contradiction:
Improveprotection and organization of componentsVSAvoidtime for assembly
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The compartmented storage bag is designed with predetermined compartments that hold specific sub-assemblies in organized fashion during transport. This preliminary organization ensures that when assembly is needed in the field, components are readily accessible and properly positioned, reducing assembly time while maintaining protection during transport.

Inventive Principle:
Principle #10Preliminary action

4Adaptability or versatility

If sub-assemblies are designed for field assembly, then adaptability to field conditions is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveadaptability to field conditionsVSAvoidmanufacturing precision requirements
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Each sub-assembly module incorporates specific locating features, mounting flanges, and interface elements designed for precise alignment and secure connection. These localized precision features on each module ensure that when assembled in field conditions, the overall firearm achieves the required manufacturing precision and accuracy (½ to 1 MOA) without requiring high-precision assembly tools or facilities.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8931196B1Firearm having capability for field assembly and disassembly
Publication Date: 2015.01.13 LARUE MARK C
  • US8931196B1 patent drawing
  • US8931196B1 patent drawing
  • US8931196B1 patent drawing

AI summary

A firearm having modular components that can be assembled under field conditions, by using simple tools. Upper and lower receivers are assembled by pins and a barrel and gas tube are secured to the upper receiver by a barrel nut. Mounting flanges of the upper receiver and a handguard are secured in reliable assembly by a manually actuated clamp mechanism having a clamping condition releasably securing the handguard to the upper receiver and having a releasing condition permitting separation of the handguard from the upper receiver. A pocketed soft protective container receives and protects the modular firearm components until firearm assembly takes place.