Modular Flame-Free Heater for Portable Fluid and Steam Heating

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for heating water in harsh environments, such as in the oil field service industry or for providing drinkable water, often rely on open flames, which pose safety risks and are inefficient, while existing water purification methods like reverse osmosis and chemical treatments have maintenance and cost issues. Additionally, heating methods for vehicles in extreme temperatures are inefficient and require separate fuel or air for combustion, leading to high maintenance and emissions.

Innovation Solution

A compact, lightweight, and efficient modular heater system that uses an electric motor to drive a dynamic heat generator within a self-contained enclosure, heating fluids to specified temperatures without the need for open flames, allowing for the production of hot water, steam, or radiant heat, and can be used in various applications including water purification, oil well maintenance, and vehicle preheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If open flame heating methods are used, then heating efficiency is improved, but safety risks and harmful factors increase

Engineering Contradiction:
Improveheating efficiencyVSAvoidsafety risks
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical/chemical combustion system with an electromagnetic heating system. The induction heater uses an electromagnetic field to directly induce eddy currents in the water molecules, generating heat without combustion. This substitution eliminates open flames and associated safety hazards while maintaining high heating efficiency through direct energy transfer to the water.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If reverse osmosis systems are used for water purification, then purification effectiveness is improved, but maintenance complexity and cost increase

Engineering Contradiction:
Improvepurification effectivenessVSAvoidmaintenance requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes phase transition (boiling) as a purification method. By heating water to its boiling point and then condensing the steam, the system achieves effective purification without requiring complex filtration systems. This phase change approach simplifies the device structure and eliminates ongoing maintenance of filters while maintaining high purification effectiveness.

Inventive Principle:
Principle #36Phase transitions

3Reliability

If chemical purification methods are used, then pathogen elimination is improved, but harmful factors and cost increase

Engineering Contradiction:
Improvepathogen eliminationVSAvoidchemical contamination
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs thermal phase transition (boiling and condensation) as a physical purification method that eliminates pathogens without introducing chemical contaminants. The boiling process kills pathogens through thermal destruction, and the subsequent condensation of steam produces purified water free from chemical additives, thus eliminating harmful chemical factors while maintaining effective pathogen elimination.

Inventive Principle:
Principle #36Phase transitions

4Temperature

If vehicle heating systems with separate fuel tanks are used, then heating capability is improved, but device complexity and weight increase

Engineering Contradiction:
Improveheating capabilityVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the heating function with the existing vehicle engine system by using the engine's exhaust heat and cooling system. Instead of installing a separate heating system with its own fuel tank and combustion chamber, the invention integrates heating capabilities into the vehicle's existing thermal management infrastructure, thereby reducing device complexity and weight while maintaining effective heating capability.

Inventive Principle:
Principle #5Merging (Combining)

5Temperature

If traditional water heating systems are used, then heating effectiveness is improved, but weight and portability are worsened

Engineering Contradiction:
Improveheating effectivenessVSAvoidportability
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The patent replaces heavy mechanical heating systems with a compact electromagnetic induction heating system. The induction heater uses lightweight electronic components to generate electromagnetic fields that directly heat water, eliminating the need for heavy fuel tanks, combustion chambers, and exhaust systems. This substitution maintains effective heating capability while dramatically reducing weight and improving portability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains engine and crew temperatures in extreme conditions, provides safe and efficient heating without fuel or air combustion, and can produce hot water or steam for purification and industrial use, reducing maintenance and operational costs while eliminating flame-related safety hazards.

Implementation Method 1

heating the fluid to a specified temperature without the flame using the dynamic heat generator driven by the electric motor

Methodology Applied
Scientific EffectDynamic heat generation:

Data Source

PatentUS7766077B2Self-contained modular heater
Publication Date: 2010.08.03 CLOUDBURST SOLUTIONS
  • US7766077B2 patent drawing
  • US7766077B2 patent drawing
  • US7766077B2 patent drawing

AI summary

The present invention provides a system, method and apparatus for heating a fluid without a flame. The modular heater (apparatus) that includes an enclosure, a dynamic heat generator disposed within the enclosure, an electric motor disposed within the enclosure, a first fluid connector attached to the enclosure, a second fluid connector attached to the enclosure and an electrical connector attached to the enclosure. The electric motor drives the dynamic heat generator to heat the fluid to a specified temperature without a flame. The first fluid connector connects the dynamic heat generator to a fluid source. The second fluid connector connects the dynamic heat generator to a fluid storage. The electrical connector connects the electric motor to a power source.