Modular Flow Cells for Flexible Sequencing Throughput

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Solution Overview

Problem

Current high-throughput sequencing technologies are costly and inconvenient for smaller-scale sequencing projects, as they require running entire large flow cells, leading to wastefulness and higher costs for smaller jobs, and often prioritize larger projects over smaller ones.

Innovation Solution

The use of modular flow cells with multiple lanes or channels, allowing for flexible sequencing by enabling researchers to choose the size of their projects and scale reagent usage, with prefilled reagent cartridges matching the flow cell output capacity, and the ability to activate or deactivate lanes as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single large flow cell is used for high-throughput sequencing, then sequencing capacity and throughput are improved, but cost and waste increase for smaller sequencing projects

Engineering Contradiction:
Improvesequencing throughputVSAvoidreagent waste
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The flow cell is divided into multiple independent lanes (e.g., 4 lanes) that can be individually activated or deactivated. Each lane can be independently controlled for reagent delivery and imaging, allowing users to run only the number of lanes needed for their project size, thereby reducing reagent consumption and waste for smaller sequencing jobs while maintaining high throughput capability when all lanes are activated

Inventive Principle:
Principle #1Segmentation

2Productivity

If a single large flow cell is used, then high throughput sequencing is achieved, but flexibility and adaptability for different project sizes are reduced

Engineering Contradiction:
Improvesequencing throughputVSAvoidproject size flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system incorporates dynamic control mechanisms including independently controllable valving for each lane, selective reagent delivery to specific lanes, and configurable imaging parameters that can be adjusted based on the number of active lanes. This dynamic adaptability allows the same flow cell to efficiently handle projects of varying sizes from single-lane to multi-lane configurations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flow cell design provides multi-functionality by enabling the same physical device to serve different sequencing scale requirements. Through software control and configurable lane activation, a single flow cell can function as a small-scale, medium-scale, or large-scale sequencing instrument depending on project needs, eliminating the requirement for separate instruments for different project sizes

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If entire large flow cells must be run, then high throughput is maintained, but time and cost efficiency for smaller projects deteriorates

Engineering Contradiction:
Improvesequencing throughputVSAvoidwait time for sequencing
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system enables partial action by allowing users to activate only the necessary number of lanes for their project size rather than requiring full flow cell utilization. This partial utilization approach reduces reagent consumption, decreases sequencing run time for smaller projects, and eliminates the need to wait for larger projects to accumulate before running smaller ones, thereby improving time efficiency

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11359237B2Modular flow cells and methods of sequencing
Publication Date: 2022.06.14 QIAGEN SCIENCES LLC
  • US11359237B2 patent drawing
  • US11359237B2 patent drawing
  • US11359237B2 patent drawing

AI summary

Modular flow cells, devices with modular flow cells, and methods of sequencing using modular flow cells, as well as systems and kits including modular flow cells, are described, permitting sequencing wherein less than the full capacity for sequencing is desired.