Modular Flue Adapter for Offset Firebox-Flue Alignment

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Solution Overview

Problem

The existing connection methods between modern fireboxes and preexisting flues often result in inefficient seals and faulty connections due to misalignment, leading to energy inefficiency and safety concerns during home remodeling.

Innovation Solution

A modular flue adapter system that accommodates offset distances and directions between the firebox exhaust and the preexisting flue, comprising a modular device with adjustable components such as exhaust flow cavities, fans, backflow prevention devices, and damper systems to ensure a secure and effective seal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the firebox is positioned to occupy as much of the opening as possible for aesthetic appeal, then the visual appearance is improved, but the alignment between the exhaust and preexisting flue deteriorates

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidalignment precision
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

A flue adapter is introduced as an intermediary component between the firebox exhaust and the preexisting flue. The adapter includes a first portion that connects to the firebox exhaust and a second portion that connects to the flue, with capability to provide offset distance and directional adjustment. This mediator resolves the misalignment issue while allowing the firebox to be optimally positioned for aesthetic purposes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The flue adapter incorporates adjustable and movable components that allow dynamic positioning to accommodate misalignment. The adapter can be adjusted during installation to provide the necessary offset distance and directional correction, enabling both aesthetic positioning and proper alignment.

Inventive Principle:
Principle #15Dynamics

2Shape

If a close fit is achieved between the firebox and opening, then aesthetic appeal is improved, but the seal effectiveness between exhaust and flue deteriorates

Engineering Contradiction:
Improvefit qualityVSAvoidseal effectiveness
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The flue adapter serves as a mediator that specifically addresses the sealing function between the firebox exhaust and flue connection. It includes sealing components such as gaskets or seals that ensure effective sealing, while the firebox itself maintains its close fit for aesthetic purposes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the exhaust is positioned at the rear of the firebox unit for modern design, then design modernity is improved, but the connection difficulty to preexisting flue increases

Engineering Contradiction:
Improvedesign adaptabilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The flue adapter with its offset capability acts as a mediator that bridges the gap between the rear-positioned exhaust and the preexisting flue. The adapter's ability to provide offset distance and directional adjustment makes installation easier despite the modern rear exhaust positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7784458B2Modular flue adapter system and method
Publication Date: 2010.08.31 FPI FIREPLACE PRODS INT LTD
  • US7784458B2 patent drawing
  • US7784458B2 patent drawing
  • US7784458B2 patent drawing

AI summary

A modular flue adapter system and method is described to accommodate a conduit for exhaust between a firebox and a firebox flue, wherein the firebox is inserted into a firebox opening, by providing an offset distance and/or direction between the exhaust of the firebox and the firebox flue.