Modular Fluid Handling System for Data Center Cooling

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Solution Overview

Problem

Containerized data centers face inefficiencies in cooling due to power-hungry and costly air conditioning systems, and upgrading or modifying these systems is costly and inefficient due to cooling components being tailored to specific configurations.

Innovation Solution

A modular fluid handling system with multiple modes that allows for efficient fluid movement and temperature control, including the use of air-handling units and refrigerant units that can be located outside the primary enclosure, enabling flexible design and reducing the need for internal fans and artificial cooling systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air conditioning systems and fans are used for cooling, then temperature control is achieved, but power consumption increases

Engineering Contradiction:
Improvetemperature controlVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent extracts the cooling function from traditional air conditioning systems and fans by utilizing the natural cooling effect of liquid evaporating from exposed porous surfaces. This eliminates the need for power-hungry mechanical cooling devices while maintaining effective temperature control in the data center environment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cooling system performs self-service through the natural evaporative cooling process. Liquid applied to porous surfaces automatically evaporates to provide cooling without requiring external power input for compression, circulation, or fan operation, thereby significantly reducing power consumption.

Inventive Principle:
Principle #25Self-service

2Temperature

If cooling components are tailored to specific configurations, then cooling effectiveness is improved, but adaptability for upgrades decreases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidadaptability for upgrades
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The evaporative cooling system provides universal applicability across different data center configurations. The liquid application system and porous surfaces can be deployed in various rack arrangements and space configurations without requiring custom-engineered cooling components, enabling easy adaptation when upgrades or reconfigurations are needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cooling system is segmented into independent liquid application units that can be individually positioned and configured. This modular approach allows the system to adapt to different rack placements and data center layouts while maintaining cooling effectiveness, as each segment can be independently adjusted to suit specific configuration requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution decreases power consumption, simplifies data center upgrades, and provides cost savings by allowing for flexible fluid handling designs and the use of fresh or conditioned air, while maintaining efficient temperature regulation without restricting rack placement.

Implementation Method 1

at least a portion of the exposed porous surfaces are evaporatively cooled

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

liquid is applied to the porous surfaces

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentEP2673683B1System and method for a modular fluid handling system with modes in a modular data center
Publication Date: 2017.11.29 DELL PROD LP
  • EP2673683B1 patent drawingFigure 1~2
  • EP2673683B1 patent drawingFigure 3~4
  • EP2673683B1 patent drawingFigure 5~6

AI summary

In accordance with the present disclosure, a system and method for a modular fluid handling system with modes in a modular data center is presented. According to the present application, a modular data center may include a modular primary structure. The modular primary structure may include a plurality of information handling systems arranged in racks within it. The modular data center may also include a modular fluid handling system that circulates fluid through the modular primary structure according, at least in part, to a plurality of modes. The modular fluid handling system may be designed to accommodate environmental conditions in which the modular data center will operate as well as the usage requirements of the modular primary structure.