Modular Fluid Distribution Manifold With Low-Seal Expansion
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing modular fluid distribution systems are not compact enough and lack high power density, making them inefficient in terms of space usage and expansion capabilities, while also having complex maintenance and sealing issues.
Innovation Solution
A modular fluid distribution system with standardized basic, end, and functional modules, featuring axial valves, tie rods for expansion, and minimal sealing points, allowing for easy assembly and integration of control and monitoring systems, and the use of lightweight plastic and stainless steel components for reduced weight and pressure drop.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If existing modular fluid distribution systems are used, then fluid distribution functionality is provided, but the systems are not compact enough and lack high power density
Solution Approach 1:
The fluid distribution system is divided into modular functional units that can be stacked vertically. Each module contains integrated fluid distribution channels and control elements, allowing the system to achieve high power density through compact vertical arrangement while maintaining ease of expansion by adding or removing modules.
Solution Approach 2:
Multiple functional elements are merged into integrated modules that combine fluid distribution channels, control valves, and monitoring systems in single compact units. This merging reduces overall system volume while maintaining full functionality, thereby increasing power density.
2Adaptability or versatility
If modular fluid distribution systems are expanded, then functionality is increased, but complexity of maintenance increases
Solution Approach 1:
The system uses standardized modular modules with uniform connection interfaces. Each module is self-contained with integrated functionality, allowing individual modules to be removed, replaced, or repaired without affecting other modules. This segmentation simplifies maintenance while enabling easy system expansion.
Solution Approach 2:
All modules use standardized connection interfaces and mounting mechanisms, creating universal compatibility across the system. This universality allows any module to be replaced with an identical or upgraded module of the same type, simplifying maintenance procedures while maintaining expansion capability.
3Ease of manufacture
If multiple sealing points are used in modular connections, then module assembly is enabled, but sealing reliability decreases
Solution Approach 1:
The sealing function is extracted and concentrated into single integrated sealing elements at each module connection point, rather than using multiple separate sealing points. This single-point sealing approach reduces potential failure points while maintaining ease of assembly through standardized connection mechanisms.
4Ease of operation
If control and monitoring systems are integrated in the fluid distribution system, then process control is improved, but device complexity increases
Solution Approach 1:
Control and monitoring elements are merged into the functional modules themselves rather than being separate external systems. Each module contains integrated sensors, control valves, and communication interfaces that are seamlessly incorporated into the module structure, providing improved process control without significantly increasing overall system complexity.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The system (1) has a basic module (2) with a supply valve (7) and a return valve (8) for a fluid. The basic module has a compressed air line (10) and a drainage line (9). Function modules (3-5) are arranged between an end module (6) and the basic module. The basic module is connected with the end and function modules via two tension rods. A supply main channel and a return main channel run through the system. The function modules exhibit throttle blocks (15-18) and a control device that controls supply air. A measuring connection (21, 22) is arranged at the throttle blocks.