Modular Plastic Food Display Stand for Fast Retail Assembly

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Solution Overview

Problem

Current temporary modular food product displays are not durable, require frequent replacement, are difficult to assemble, and do not adapt well to varying product portfolios or retail environments, leading to reduced product visibility and inefficient use of retail space.

Innovation Solution

A modular food product display stand constructed from plastic trays and posts with specific receiving slots and feet, allowing for flexible configuration and easy assembly, which can be expanded and adapted to accommodate different product displays and environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If temporary modular displays are constructed from cardboard or corrugated plastic, then manufacturing cost is reduced and flexibility in design is increased, but durability is poor and replacement frequency increases

Engineering Contradiction:
Improvemanufacturing costVSAvoiddurability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the material parameter from cardboard/corrugated plastic to high-density polyethylene (HDPE) plastic, transforming the display from temporary to permanent while maintaining manufacturability through injection molding processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The display incorporates a composite structure combining HDPE plastic for structural components with corrugated plastic for product contact surfaces, optimizing both durability and functionality

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If temporary modular displays are tightly packed with food products, then display capacity is maximized, but product accessibility and removal difficulty increase

Engineering Contradiction:
Improvedisplay capacityVSAvoidproduct accessibility
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The display transitions from a static tightly-packed structure to a dynamic system where shelves and product compartments can be independently accessed, removed, and reconfigured, allowing product retrieval without disrupting the entire display structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The display is divided into modular components including individual shelves, product compartments, and support structures that can be independently manipulated, enabling selective product access while maintaining overall display integrity

Inventive Principle:
Principle #1Segmentation

3Device complexity

If temporary modular displays require assembly and setup time, then construction complexity increases, but assembly speed and ease of setup decrease

Engineering Contradiction:
Improveassembly complexityVSAvoidassembly time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The display components are designed with self-aligning features and snap-fit connections that enable automatic positioning and securing during assembly, eliminating the need for complex alignment procedures or specialized assembly tools

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Display components are pre-manufactured with integrated connection features and pre-assembled in modular sections, allowing for rapid on-site assembly without requiring complex field construction or specialized skills

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If temporary modular displays require instruction manuals for assembly, then ease of operation decreases, but assembly guidance and precision improve

Engineering Contradiction:
Improveassembly easeVSAvoidassembly precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The display system incorporates visual alignment guides, color-coded connection points, and self-explanatory interlocking mechanisms that enable intuitive assembly without requiring written instructions or technical expertise

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Different components feature distinct color coding and visual markers that guide proper assembly sequence and orientation, allowing users to quickly identify correct connections and orientations through visual cues rather than text instructions

Inventive Principle:
Principle #32Color changes

5Adaptability or versatility

If temporary modular displays are not adaptable to store guidelines or multiple environments, then versatility is reduced, but customization and adaptability decrease

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidcustomization complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The display system employs standardized connection interfaces, modular components, and adjustable configurations that enable the same basic structure to adapt to various store layouts, product types, and environmental requirements without requiring custom designs

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The display incorporates adjustable shelves, reconfigurable modules, and flexible positioning capabilities that allow the structure to dynamically adapt to different store guidelines and environmental conditions while maintaining structural integrity

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10238208B2Modular food product display stand
Publication Date: 2019.03.26 SABRITAS
  • US10238208B2 patent drawing
  • US10238208B2 patent drawing
  • US10238208B2 patent drawing

AI summary

Disclosed are a modular food product display stand and a related method for constructing such display stand. Such display stand may comprise a plastic tray having four top corners, four bottom corners, top receiving slots located at each top corner, and bottom receiving slots located at each bottom corner. The display stand may further comprise four insertable plastic feet installed in the bottom receiving slots, and four insertable plastic posts installed in the top receiving posts. The outer dimensions of a cross-section of the plastic feet may match the inner dimensions of a cross-section of the bottom receiving slots, and the outer dimensions of a cross-section of the plastic posts may match the inner dimensions of a cross-section of the top receiving slots. The display stand may also comprise a plastic topper with receiving slots at each corner of the bottom of the topper for receiving the plastic posts.