Modular Food Roller Slat Assembly for Variable Roll Shapes

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Solution Overview

Problem

Existing food roller devices are limited in forming various shapes and sizes of food rolls, particularly when dealing with delicate materials or multiple ingredients, as they are often specific to a certain food type and restricted in size or shape.

Innovation Solution

A modular food ingredient roller system comprising pivotally connectable central slats, end slats, and a frame apparatus with a roll cutting guide, allowing users to form rolls of different sizes and shapes by selecting the number of central slats and configuring the apparatus for various cross-sections and diameters, along with a roll cutting guide for precise slicing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed food roller device is used, then it can form rolls of a specific size or shape, but it is limited in forming various shapes and sizes of food rolls

Engineering Contradiction:
Improveability to form various shapes and sizesVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The roller device is divided into multiple individual slats (e.g., 6-12 slats) that can be selectively connected in different configurations. Each slat is a separate component with connection mechanisms that allow them to be arranged in various patterns, enabling the formation of different roll sizes and shapes while keeping individual components simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The slats are designed as universal components that can serve multiple functions. Each slat has connection mechanisms on multiple sides, allowing it to connect with adjacent slats in different orientations and configurations. This universal design enables the same basic slat component to create various roll types (sushi, burritos, spring rolls) and sizes by changing the arrangement rather than requiring different specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If traditional food roller devices are used, then they are simple in structure, but they are difficult to clean and store

Engineering Contradiction:
Improveease of cleaning and storageVSAvoidmodular component system
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The roller is segmented into multiple detachable slats that can be separated from one another. This segmentation allows each slat to be individually rinsed, washed, or dried, making cleaning much easier compared to a solid integrated roller. The separated slats also occupy less storage space when not in use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection mechanisms between slats allow for dynamic assembly and disassembly. Users can quickly connect and disconnect slats based on cleaning needs or storage requirements, transforming the device from a static fixed structure to a dynamic reconfigurable system that adapts to different operational states (assembled for use, disassembled for cleaning/storage).

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9215952B2Modular food ingredient roller
Publication Date: 2015.12.22 SUSHIQUIK LLC
  • US9215952B2 patent drawing
  • US9215952B2 patent drawing
  • US9215952B2 patent drawing

AI summary

Methods, systems, and apparatuses are disclosed for a modular food ingredient roller.