Modular Food Tray Layout for Simultaneous Heating and Cooling

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Solution Overview

Problem

The food service industry lacks a display shelf unit that can simultaneously provide both heating and cooling capabilities, as conventional solutions typically prioritize one thermal need over the other, leading to inefficiencies and limitations in temperature control for food display.

Innovation Solution

A modular food tray system that includes a first food tray for heating and a second food tray for cooling, with interchangeable temperature elements and a controller to manage heating and cooling functions, allowing for dual temperature capabilities and flexible tray positioning with thermal shields for efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single display shelf unit provides both heating and cooling capabilities, then temperature control versatility is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature control versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The display shelf unit is divided into multiple independently controllable zones, each with its own heating or cooling elements. This allows different sections to operate at different temperatures simultaneously, providing versatility while managing complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system integrates both heating and cooling capabilities within a single display shelf unit, allowing the same structure to serve multiple thermal functions. This multi-functionality resolves the contradiction by providing temperature control versatility without requiring separate dedicated units

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If thermal shields are added to improve heating and cooling efficiency, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

Thermal shields are positioned between heating/cooling elements and the food items to act as intermediaries that direct and concentrate thermal energy. This improves energy efficiency by reducing heat loss while the shields are integrated into the existing structure to minimize added complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient temperature control for both heating and cooling of food items in a single display unit, enhancing food preservation and presentation while accommodating varying thermal requirements.

Implementation Method 1

a cooling element coupled to the first food tray

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the heating element can be a radiant heating element directed toward one or more of the trays

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

at least one heating element coupled to the first food tray

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

a refrigeration unit coupled to the temperature element of the first food tray

Methodology Applied
Scientific EffectRefrigeration cycle:

Data Source

PatentUS8701554B2Temperature controlled food tray system
Publication Date: 2014.04.22 DUKE MANUFACTURING CO
  • US8701554B2 patent drawing
  • US8701554B2 patent drawing
  • US8701554B2 patent drawing

AI summary

The present disclosure provides a system, apparatus, and method for a modular food tray system having a plurality of food trays that can be used for heating, cooling, or a combination thereof. The system can include a first food tray for heating and a second food tray for cooling, generally mounted at a different elevation from the first food tray. Alternatively, one or both of the food trays can be designed for cooling through temperature elements coupled thereto and the tray can be heated by overhead radiant heating elements for dual temperature capabilities. The first food tray can be mounted above the second food tray. The first food tray can include a thermal shield between a heating element in the first food tray and the second food tray. In other embodiments, the second food tray can be mounted above the first food tray with a thermal shield therebetween.