Modular Frame for Ferrous Particle Removal in Fluid Receptacles
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current magnetic removal equipment for ferrous particles in the oil and gas industry is inflexible, costly, and inefficient due to its bulky nature, requiring custom installation and modification for different locations and varying ferrous particle production levels.
Innovation Solution
A modular frame system with standardized components that can be assembled and reconfigured to mount magnet apparatuses in various fluid receptacles, allowing for flexible placement and adaptation to different fluid processing needs, including the use of a kit of parts to form the frame and support ferrous particle removal tools.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If magnetic removal equipment is made heavy and bulky to ensure effective ferrous particle removal, then the particle removal capability is improved, but the flexibility and ease of relocation deteriorate
Solution Approach 1:
The magnetic removal equipment is divided into modular components including a removable frame structure, separate magnet assemblies, and standardized coupling members. This segmentation allows the equipment to be disassembled into smaller, more manageable units that can be easily relocated and reconfigured at different processing locations without compromising the magnetic particle removal capability.
Solution Approach 2:
The frame structure incorporates standardized engagement members and coupling mechanisms that can interface with various fluid receptacle types (vessels, channels, ditches). This universal design enables the same modular equipment to be adapted to multiple processing locations and configurations, eliminating the need for location-specific custom equipment while maintaining effective ferrous particle removal performance.
2Adaptability or versatility
If magnetic removal equipment is customized for each location to ensure proper fit and function, then the adaptability to specific settings is improved, but the cost and time required for installation deteriorate
Solution Approach 1:
The frame structure incorporates standardized engagement members and coupling mechanisms that can interface with various fluid receptacle types (vessels, channels, ditches). This universal design enables the same modular equipment to be adapted to multiple processing locations and configurations, eliminating the need for location-specific custom equipment while maintaining effective ferrous particle removal performance.
Solution Approach 2:
The equipment is segmented into standardized modules that can be quickly assembled and disassembled. The frame, magnet assemblies, and coupling members are designed as interchangeable components that can be configured for different applications without requiring custom manufacturing or lengthy installation procedures, significantly reducing both time and cost.
3Device complexity
If magnetic removal equipment is designed as a single integrated unit to simplify structure, then the manufacturing simplicity is improved, but the flexibility for reconfiguration deteriorates
Solution Approach 1:
The magnetic removal equipment is divided into modular components including a removable frame structure, separate magnet assemblies, and standardized coupling members. This segmentation allows the equipment to be disassembled into smaller, more manageable units that can be easily relocated and reconfigured at different processing locations without compromising the magnetic particle removal capability.
Solution Approach 2:
The frame structure incorporates removable and reconfigurable connections that allow the equipment to transition between different operational states. The standardized coupling members enable the frame to be assembled and disassembled, and magnet assemblies can be repositioned or replaced based on changing processing requirements, providing dynamic adaptability while maintaining structural integrity during operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular frame system increases flexibility and reduces costs by allowing for easy reconfiguration and adaptation to different locations and fluid processing conditions, enhancing the efficiency of ferrous particle removal without the need for bespoke equipment, thus optimizing resource utilization and reducing logistical challenges.
Implementation Method 1
at least one magnet apparatus to attract and remove ferrous or magnetically attractable particles from a fluid volume in the fluid receptacle
Data Source
AI summary
The invention provides a modular frame for mounting at least one magnet apparatus in a fluid receptacle, a kit of parts for forming the modular frame, a system for removing ferrous particles from a fluid receptacle, and methods of use. The modular frame comprises first and second engagement members for engaging the frame with a wall of the fluid receptacle, and at least one coupling member for coupling the magnet apparatus to the frame. The magnet apparatus is mountable in the fluid receptacle to attract and remove ferrous or magnetically attractable particles from a fluid volume in the fluid receptacle. The first and second engagement members are respectively removably connected to the at least one coupling member. The modular frame may be assembled from a kit of standardised components to fit a particular fluid receptacle, and may be disassembled or reconfigured according to requirements.