Modular Frame Assembly with Removable Divider for Multi-Window Display
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Solution Overview
Problem
Existing frame manufacturing methods are costly and struggle to achieve a desirable aesthetic finish when creating frames with multiple display windows, and there is a need for a cost-effective solution that can easily convert between single and multi-window frames without damaging the outer frame.
Innovation Solution
The frame assembly consists of an outer frame with a core and a cap layer, where a divider member made of a different material extends across the display opening to divide it into multiple windows, allowing for easy conversion between single and multi-window configurations while maintaining a desired aesthetic appearance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a single material is used to manufacture the entire frame including multiple display windows, then the frame structure is simple and strong, but the manufacturing cost increases and achieving a desirable aesthetic finish becomes difficult
Solution Approach 1:
The frame is divided into separate components: an outer frame and a removable divider assembly. The divider assembly itself is segmented into a divider frame and divider members. This segmentation allows each component to be manufactured independently using cost-effective materials and processes, while the assembled structure maintains structural strength. The segmentation also enables the divider assembly to be removed, converting the frame between single-window and multi-window configurations.
Solution Approach 2:
The invention employs different materials for different frame components. The outer frame can be made from one material (e.g., wood, metal, or plastic) while the divider assembly is made from a different material (e.g., molded plastic). This use of composite materials allows each component to be optimized for its specific function and aesthetic requirements, reducing overall manufacturing cost while maintaining a cohesive appearance through coordinated design and finishing.
2Ease of manufacture
If the frame is designed as a single-window frame, then the outer frame is simple and cost-effective, but it cannot display multiple items simultaneously
Solution Approach 1:
The divider assembly is designed to be removable and reconfigurable, transforming the static single-window frame into a dynamic system that can adapt between single-window and multi-window configurations. The divider members can be positioned at different locations or removed entirely, allowing the frame to respond to different display needs without requiring multiple different frame structures.
Solution Approach 2:
The outer frame is designed with universal compatibility to accommodate the divider assembly. The rabbet groove and mounting features are standardized to work with the divider assembly, allowing the same outer frame to function as both a single-window frame (without divider) and a multi-window frame (with divider installed). This multi-functionality eliminates the need for separate frame designs for different display configurations.
3Adaptability or versatility
If a divider assembly is added to create multiple display windows, then the frame can display multiple items, but the complexity of the frame structure increases
Solution Approach 1:
The divider assembly is segmented into a divider frame and separate divider members that can be independently manufactured and assembled. This segmentation simplifies the manufacturing process for each component while maintaining the overall functionality. The modular design allows for easier assembly and disassembly, reducing the practical complexity despite the increased structural elements.
Solution Approach 2:
The divider members are positioned within the divider frame structure, with the divider frame nesting within the rabbet groove of the outer frame. This nested arrangement consolidates multiple elements into a compact assembly, reducing the overall structural complexity compared to having separate mounted elements. The nesting also provides a streamlined appearance and simplifies the integration with the outer frame.
Data Source
AI summary
A frame assembly comprising an outer frame and a divider that divides a display opening of the outer frame into at least a first display window and a second display window. In one embodiment, the divider is molded while components of the outer frame are extruded. In another embodiment, the divider is coupled to the outer frame by sandwiching a portion of the divider between a glazing and the outer frame, and wherein relative movement between the divider and the outer frame is prohibited by interference between retaining features of one or both of the divider and the outer frame. The divider can be removed from the outer frame by simply removing the glazing and taking the divider out of the rabbet without damaging the outer frame. The same outer frame can be used without the divider.