Modular Support Frame Kit With Universal Connectors for Irregular Loads
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Solution Overview
Problem
Existing structural support systems for elevated positions, such as ceilings or roofing frameworks, face challenges due to irregular tensile support connections and varying loads, requiring multiple different shaped and sized connector pieces, which complicates assembly and increases costs and labor time.
Innovation Solution
A modular system featuring universal connector pieces, washers, and cut-to-length beams with pre-defined hole patterns, allowing for adjustable and customizable assembly of supporting frames using a pre-fabricated kit, reducing the number of parts and simplifying the assembly process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple different shaped and sized connector pieces are used to accommodate irregular tensile support connections and varying loads, then the system can adapt to different support locations and load requirements, but the device complexity and assembly time increase significantly
Solution Approach 1:
The patent applies universality by designing a single universal connector piece that can accommodate multiple different support locations and load requirements. Instead of using multiple specialized connectors for different scenarios, one universal connector is designed to handle various connection geometries and load conditions through its adaptable structure, thereby reducing the total number of different parts while maintaining versatility
Solution Approach 2:
The connector design incorporates segmentation by dividing the universal connector into modular components that can be assembled in different configurations. This allows the same basic connector structure to be adapted to various support locations and load requirements through reconfiguration of its segments, maintaining adaptability without requiring multiple completely different connector types
2Adaptability or versatility
If multiple different shaped and sized connector pieces are used to accommodate irregular tensile support connections, then the system can handle varying loads and locations, but the assembly time and labor costs increase
Solution Approach 1:
By implementing a universal connector that can handle multiple connection scenarios, the patent eliminates the need for workers to select from multiple different connector types during assembly. This single connector design reduces assembly time by removing the selection and matching process, while still providing the capability to handle varying loads and support locations through its versatile design
3Productivity
If a modular system with universal connector pieces is used, then the assembly process is simplified and productivity improves, but the manufacturing precision requirements increase
Solution Approach 1:
The patent applies preliminary action by pre-configuring the universal connector with standardized connection features and pre-defined geometric parameters during manufacturing. This preliminary preparation of the connector design allows for simplified assembly on-site, as the precision requirements are addressed during controlled manufacturing rather than during field assembly, thereby improving productivity without compromising connection accuracy
Data Source
AI summary
One embodiment provides a pre fabricated kit for assembling a supporting framework comprising a plurality of customized beams or supports with a connection openings/hole patterns selected from a set of connection hole patterns and using a plurality of generic connectors which fit on the interior of the customized beams or supports.