Modular Fuel Cell and Mobile Storage Unit for Aircraft

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Solution Overview

Problem

Existing energy supply systems on aircraft, particularly those using fuel cells, are complex and difficult to handle, necessitating a simpler and more manageable solution for on-board energy production and material supply.

Innovation Solution

A modular energy unit comprising a fuel cell unit and a mobile storage unit, designed as separate dollies that can be easily coupled and decoupled, allowing for simple exchange and maintenance, with automatic terminal connections for efficient energy source supply and waste gas management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If fuel cell systems are used for energy supply on board aircraft, then energy production capability is improved, but system complexity and handling difficulty increase

Engineering Contradiction:
Improveenergy production capabilityVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The energy unit is divided into separate functional modules: a fuel cell unit and a mobile storage unit that can be independently handled and combined. This segmentation reduces overall system complexity while maintaining energy production capability, as each module can be optimized and maintained separately.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mobile storage unit is designed to be movable and exchangeable relative to the fuel cell unit, allowing dynamic reconfiguration and easy maintenance. This dynamic design simplifies handling operations compared to fixed integrated systems.

Inventive Principle:
Principle #15Dynamics

2Reliability

If integrated fuel cell systems are used, then energy supply reliability is improved, but ease of operation and maintenance deteriorates

Engineering Contradiction:
Improveenergy supply reliabilityVSAvoidhandling ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By separating the fuel cell unit from the storage unit, the system maintains reliable energy supply through modular redundancy while significantly improving ease of operation. Each module can be independently inspected, maintained, or replaced without affecting the other component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mobile storage unit is designed to be easily exchangeable by operational personnel without requiring specialized integration procedures, enabling self-service level maintenance and operation while preserving system reliability.

Inventive Principle:
Principle #25Self-service

3Ease of repair

If mobile storage unit and fuel cell unit are separated, then ease of maintenance is improved, but connection complexity increases

Engineering Contradiction:
Improvemaintenance easeVSAvoidconnection complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The mobile storage unit can be moved and connected to the fuel cell unit as needed, allowing easy maintenance access while maintaining simple connection interfaces designed for rapid coupling and decoupling operations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the handling and maintenance of energy units, reduces complexity, and ensures reliable operation by enabling easy fuel cell and storage unit swaps without requiring integrated systems, while providing a decentralized and safe energy supply to aircraft cabins.

Implementation Method 1

The energy unit (1) comprises a fuel cell unit (2) with a fuel cell (3)

Methodology Applied
Scientific EffectFuel cell: Fuel Cell

Data Source

PatentUS10112718B2Energy unit, cabin movement and vehicle, as well as a method for supplying the cabin of a vehicle with a process material
Publication Date: 2018.10.30 DIEHL AEROSPACE GMBH
  • US10112718B2 patent drawing
  • US10112718B2 patent drawing
  • US10112718B2 patent drawing

AI summary

The invention relates in particular to an energy unit (1) for producing an operating material on board a vehicle, comprising a fuel cell unit (2) with at least one fuel cell (3) and a mobile storage unit (5), which is formed separately from the fuel cell unit (2), with a store (6) for storing at least one energy source necessary for operation of the fuel cell unit (2). The mobile storage unit (5) and the fuel cell unit (2) can be coupled with one another, wherein, in the state coupled to one another, at least one first terminal (7) of the mobile storage unit (5) is connected to a corresponding second terminal (8) of the fuel cell unit (2) in such a way that at least the at least one energy source can be supplied from the store (6) to the fuel cell (3).